Electromagnetic deformable mirror fabricated using silicon micromachining and stress-resilient assembly

Introduction: This work presents a prototype electromagnetic actuation deformable mirror (DM) assembly with stress-resilient face sheet design.Methods: The DM face sheet design includes slender micromachined silicon pillars that are integrated with a silicon face sheet to reduce unpowered face sheet...

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Main Authors: Wenkuan (Kevin) Man, Thomas Bifano
Format: Article
Language:English
Published: Frontiers Media S.A. 2025-01-01
Series:Advanced Optical Technologies
Subjects:
Online Access:https://www.frontiersin.org/articles/10.3389/aot.2025.1511907/full
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author Wenkuan (Kevin) Man
Thomas Bifano
author_facet Wenkuan (Kevin) Man
Thomas Bifano
author_sort Wenkuan (Kevin) Man
collection DOAJ
description Introduction: This work presents a prototype electromagnetic actuation deformable mirror (DM) assembly with stress-resilient face sheet design.Methods: The DM face sheet design includes slender micromachined silicon pillars that are integrated with a silicon face sheet to reduce unpowered face sheet surface distortion caused by actuator adhesion stress.Results: The assembled deformable mirror prototype allowed bi-directional actuation with total stroke exceeding 20 μm. A two-step control method was used to improve the prototype dynamic performance, allowing settling time on the order of 1 ms. Prescribed references shapes were made on the prototype deformable mirror using closed-loop control.Discussion: While the simplified DM produced in this work has only 19 actuators and therefore has limited capacity to control complex shapes, the design and fabrication processes described and demonstrated in this work provide a promising approach to development of high-stroke magnetic DMs.
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institution Kabale University
issn 2192-8584
language English
publishDate 2025-01-01
publisher Frontiers Media S.A.
record_format Article
series Advanced Optical Technologies
spelling doaj-art-3595a01a8cb7482bb4d972c4f05607cf2025-01-22T07:16:06ZengFrontiers Media S.A.Advanced Optical Technologies2192-85842025-01-011410.3389/aot.2025.15119071511907Electromagnetic deformable mirror fabricated using silicon micromachining and stress-resilient assemblyWenkuan (Kevin) ManThomas BifanoIntroduction: This work presents a prototype electromagnetic actuation deformable mirror (DM) assembly with stress-resilient face sheet design.Methods: The DM face sheet design includes slender micromachined silicon pillars that are integrated with a silicon face sheet to reduce unpowered face sheet surface distortion caused by actuator adhesion stress.Results: The assembled deformable mirror prototype allowed bi-directional actuation with total stroke exceeding 20 μm. A two-step control method was used to improve the prototype dynamic performance, allowing settling time on the order of 1 ms. Prescribed references shapes were made on the prototype deformable mirror using closed-loop control.Discussion: While the simplified DM produced in this work has only 19 actuators and therefore has limited capacity to control complex shapes, the design and fabrication processes described and demonstrated in this work provide a promising approach to development of high-stroke magnetic DMs.https://www.frontiersin.org/articles/10.3389/aot.2025.1511907/fulladaptive opticsdeformable mirror (DM)precision optical fabricationMEMSprecision assembly
spellingShingle Wenkuan (Kevin) Man
Thomas Bifano
Electromagnetic deformable mirror fabricated using silicon micromachining and stress-resilient assembly
Advanced Optical Technologies
adaptive optics
deformable mirror (DM)
precision optical fabrication
MEMS
precision assembly
title Electromagnetic deformable mirror fabricated using silicon micromachining and stress-resilient assembly
title_full Electromagnetic deformable mirror fabricated using silicon micromachining and stress-resilient assembly
title_fullStr Electromagnetic deformable mirror fabricated using silicon micromachining and stress-resilient assembly
title_full_unstemmed Electromagnetic deformable mirror fabricated using silicon micromachining and stress-resilient assembly
title_short Electromagnetic deformable mirror fabricated using silicon micromachining and stress-resilient assembly
title_sort electromagnetic deformable mirror fabricated using silicon micromachining and stress resilient assembly
topic adaptive optics
deformable mirror (DM)
precision optical fabrication
MEMS
precision assembly
url https://www.frontiersin.org/articles/10.3389/aot.2025.1511907/full
work_keys_str_mv AT wenkuankevinman electromagneticdeformablemirrorfabricatedusingsiliconmicromachiningandstressresilientassembly
AT thomasbifano electromagneticdeformablemirrorfabricatedusingsiliconmicromachiningandstressresilientassembly