Cathodic Electrodeposition of Cerium-Based Conversion Coatings Using Deep Eutectic Solvents Formulations for Corrosion Protection of AA7075 Aluminum Alloys

The paper presents a new approach towards forming Ce-based nanostructures using deep eutectic solvents (DESs) as new green solvents and large-scale media for the chemical and electrochemical synthesis of advanced functional surfaces and nanomaterials. Some experimental results regarding the cathodic...

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Main Authors: Aurora Petica, Stefania Costovici, Adrian-Cristian Manea, Anca Cojocaru, Calin Constantin Moise, Sabrina State, Liana Anicai, Marius Enachescu
Format: Article
Language:English
Published: MDPI AG 2024-12-01
Series:Metals
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Online Access:https://www.mdpi.com/2075-4701/15/1/20
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author Aurora Petica
Stefania Costovici
Adrian-Cristian Manea
Anca Cojocaru
Calin Constantin Moise
Sabrina State
Liana Anicai
Marius Enachescu
author_facet Aurora Petica
Stefania Costovici
Adrian-Cristian Manea
Anca Cojocaru
Calin Constantin Moise
Sabrina State
Liana Anicai
Marius Enachescu
author_sort Aurora Petica
collection DOAJ
description The paper presents a new approach towards forming Ce-based nanostructures using deep eutectic solvents (DESs) as new green solvents and large-scale media for the chemical and electrochemical synthesis of advanced functional surfaces and nanomaterials. Some experimental results regarding the cathodic electrodeposition of cerium-based conversion coatings onto AA7075 aluminum alloys involving different DES-based formulations are discussed. Electrolytes containing Ce(NO<sub>3</sub>)<sub>3</sub>·6H<sub>2</sub>O dissolved in choline chloride-glycerine and choline chloride-urea (1:2 molar ratio) eutectic mixtures with additions of H<sub>2</sub>O<sub>2</sub> have been proposed and investigated. The influence of the operating parameters, including the applied current density, process duration and temperature on the quality of the formed Ce-containing conversion layers was studied. Adherent and uniform Ce-based conversion layers containing 0.3–5 wt.%. Ce have been obtained onto Al alloy substrates. Higher values of the applied current density and longer process durations led to higher Ce content when a choline chloride-urea eutectic mixture was used. Several accelerated corrosion tests were performed to evaluate the corrosion performance, respectively: (i) continuous immersion in 0.5 M NaCl for 720 h with intermediary visual examinations, recording of (ii) potentiodynamic polarization curves and of (iii) impedance spectra at open circuit potential in 0.5 M NaCl, as well as (iv) salt mist test for 240 h. The influence of an additional post-treatment step consisting in the electrochemical deposition of a hydrophobic Ce-based layer involving ethanolic solutions of stearic acid and cerium nitrate is also considered. Different corrosion performances are discussed, taking into account the used DES-based systems and electrodeposition parameters.
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spelling doaj-art-ffe59e94281b4c10bffa622e311ae1942025-01-24T13:41:25ZengMDPI AGMetals2075-47012024-12-011512010.3390/met15010020Cathodic Electrodeposition of Cerium-Based Conversion Coatings Using Deep Eutectic Solvents Formulations for Corrosion Protection of AA7075 Aluminum AlloysAurora Petica0Stefania Costovici1Adrian-Cristian Manea2Anca Cojocaru3Calin Constantin Moise4Sabrina State5Liana Anicai6Marius Enachescu7Center of Surface Science and Nanotechnology, National University of Science and Technology Politehnica Bucharest, Splaiul Independentei 313, 060042 Bucharest, RomaniaCenter of Surface Science and Nanotechnology, National University of Science and Technology Politehnica Bucharest, Splaiul Independentei 313, 060042 Bucharest, RomaniaCenter of Surface Science and Nanotechnology, National University of Science and Technology Politehnica Bucharest, Splaiul Independentei 313, 060042 Bucharest, RomaniaCenter of Surface Science and Nanotechnology, National University of Science and Technology Politehnica Bucharest, Splaiul Independentei 313, 060042 Bucharest, RomaniaCenter of Surface Science and Nanotechnology, National University of Science and Technology Politehnica Bucharest, Splaiul Independentei 313, 060042 Bucharest, RomaniaCenter of Surface Science and Nanotechnology, National University of Science and Technology Politehnica Bucharest, Splaiul Independentei 313, 060042 Bucharest, RomaniaCenter of Surface Science and Nanotechnology, National University of Science and Technology Politehnica Bucharest, Splaiul Independentei 313, 060042 Bucharest, RomaniaCenter of Surface Science and Nanotechnology, National University of Science and Technology Politehnica Bucharest, Splaiul Independentei 313, 060042 Bucharest, RomaniaThe paper presents a new approach towards forming Ce-based nanostructures using deep eutectic solvents (DESs) as new green solvents and large-scale media for the chemical and electrochemical synthesis of advanced functional surfaces and nanomaterials. Some experimental results regarding the cathodic electrodeposition of cerium-based conversion coatings onto AA7075 aluminum alloys involving different DES-based formulations are discussed. Electrolytes containing Ce(NO<sub>3</sub>)<sub>3</sub>·6H<sub>2</sub>O dissolved in choline chloride-glycerine and choline chloride-urea (1:2 molar ratio) eutectic mixtures with additions of H<sub>2</sub>O<sub>2</sub> have been proposed and investigated. The influence of the operating parameters, including the applied current density, process duration and temperature on the quality of the formed Ce-containing conversion layers was studied. Adherent and uniform Ce-based conversion layers containing 0.3–5 wt.%. Ce have been obtained onto Al alloy substrates. Higher values of the applied current density and longer process durations led to higher Ce content when a choline chloride-urea eutectic mixture was used. Several accelerated corrosion tests were performed to evaluate the corrosion performance, respectively: (i) continuous immersion in 0.5 M NaCl for 720 h with intermediary visual examinations, recording of (ii) potentiodynamic polarization curves and of (iii) impedance spectra at open circuit potential in 0.5 M NaCl, as well as (iv) salt mist test for 240 h. The influence of an additional post-treatment step consisting in the electrochemical deposition of a hydrophobic Ce-based layer involving ethanolic solutions of stearic acid and cerium nitrate is also considered. Different corrosion performances are discussed, taking into account the used DES-based systems and electrodeposition parameters.https://www.mdpi.com/2075-4701/15/1/20Ce-based conversion layerscathodic electrodepositionaluminum alloysdeep eutectic solventscorrosion performance
spellingShingle Aurora Petica
Stefania Costovici
Adrian-Cristian Manea
Anca Cojocaru
Calin Constantin Moise
Sabrina State
Liana Anicai
Marius Enachescu
Cathodic Electrodeposition of Cerium-Based Conversion Coatings Using Deep Eutectic Solvents Formulations for Corrosion Protection of AA7075 Aluminum Alloys
Metals
Ce-based conversion layers
cathodic electrodeposition
aluminum alloys
deep eutectic solvents
corrosion performance
title Cathodic Electrodeposition of Cerium-Based Conversion Coatings Using Deep Eutectic Solvents Formulations for Corrosion Protection of AA7075 Aluminum Alloys
title_full Cathodic Electrodeposition of Cerium-Based Conversion Coatings Using Deep Eutectic Solvents Formulations for Corrosion Protection of AA7075 Aluminum Alloys
title_fullStr Cathodic Electrodeposition of Cerium-Based Conversion Coatings Using Deep Eutectic Solvents Formulations for Corrosion Protection of AA7075 Aluminum Alloys
title_full_unstemmed Cathodic Electrodeposition of Cerium-Based Conversion Coatings Using Deep Eutectic Solvents Formulations for Corrosion Protection of AA7075 Aluminum Alloys
title_short Cathodic Electrodeposition of Cerium-Based Conversion Coatings Using Deep Eutectic Solvents Formulations for Corrosion Protection of AA7075 Aluminum Alloys
title_sort cathodic electrodeposition of cerium based conversion coatings using deep eutectic solvents formulations for corrosion protection of aa7075 aluminum alloys
topic Ce-based conversion layers
cathodic electrodeposition
aluminum alloys
deep eutectic solvents
corrosion performance
url https://www.mdpi.com/2075-4701/15/1/20
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