Surface Feature Prediction Modeling and Parameter Optimization for Turning TC17 Titanium Alloy

Surface integrity has a very significant effect on surface roughness and surface microhardness. These are the main characteristics of surface integrity. The present study investigated the influence of the cutting depth (ap), the cutting speed (vc), and the feed rate (f) on the surface roughness (Ra)...

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Main Authors: Zhibo Deng, Zhe Wang, Xuehong Shen
Format: Article
Language:English
Published: Wiley 2022-01-01
Series:International Transactions on Electrical Energy Systems
Online Access:http://dx.doi.org/10.1155/2022/2979858
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author Zhibo Deng
Zhe Wang
Xuehong Shen
author_facet Zhibo Deng
Zhe Wang
Xuehong Shen
author_sort Zhibo Deng
collection DOAJ
description Surface integrity has a very significant effect on surface roughness and surface microhardness. These are the main characteristics of surface integrity. The present study investigated the influence of the cutting depth (ap), the cutting speed (vc), and the feed rate (f) on the surface roughness (Ra) and surface microhardness (HV) in turning TC17 titanium alloy. Data obtained from the Box-Behnken design experiments were used to develop the response surface methodology (RSM) and artificial neural network (ANN) models. Through analysis of variance (ANOVA), the relative effects of each cutting parameter on the responses have been determined. To examine the interaction effects of cutting parameters, 3D surface plots were generated. The desirability function approach (DFA) was used to optimize cutting parameters to achieve the lowest surface roughness and highest surface microhardness. The results show that ANN response prediction models have higher prediction accuracy and lower error than RSM prediction models. The optimization parameters are 60 m/min cutting speed, 0.06 mm/r feed rate, and 0.2 mm cutting depth for the minimum surface roughness and maximum surface microhardness with a maximum error of 2.83%.
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institution Kabale University
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publishDate 2022-01-01
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series International Transactions on Electrical Energy Systems
spelling doaj-art-fcfcf929714a4024b4ba04270c3ad5d52025-02-03T06:13:34ZengWileyInternational Transactions on Electrical Energy Systems2050-70382022-01-01202210.1155/2022/2979858Surface Feature Prediction Modeling and Parameter Optimization for Turning TC17 Titanium AlloyZhibo Deng0Zhe Wang1Xuehong Shen2Party and Government OfficeAviation Manufacturing Engineering SchoolSchool of Mechanical EngineeringSurface integrity has a very significant effect on surface roughness and surface microhardness. These are the main characteristics of surface integrity. The present study investigated the influence of the cutting depth (ap), the cutting speed (vc), and the feed rate (f) on the surface roughness (Ra) and surface microhardness (HV) in turning TC17 titanium alloy. Data obtained from the Box-Behnken design experiments were used to develop the response surface methodology (RSM) and artificial neural network (ANN) models. Through analysis of variance (ANOVA), the relative effects of each cutting parameter on the responses have been determined. To examine the interaction effects of cutting parameters, 3D surface plots were generated. The desirability function approach (DFA) was used to optimize cutting parameters to achieve the lowest surface roughness and highest surface microhardness. The results show that ANN response prediction models have higher prediction accuracy and lower error than RSM prediction models. The optimization parameters are 60 m/min cutting speed, 0.06 mm/r feed rate, and 0.2 mm cutting depth for the minimum surface roughness and maximum surface microhardness with a maximum error of 2.83%.http://dx.doi.org/10.1155/2022/2979858
spellingShingle Zhibo Deng
Zhe Wang
Xuehong Shen
Surface Feature Prediction Modeling and Parameter Optimization for Turning TC17 Titanium Alloy
International Transactions on Electrical Energy Systems
title Surface Feature Prediction Modeling and Parameter Optimization for Turning TC17 Titanium Alloy
title_full Surface Feature Prediction Modeling and Parameter Optimization for Turning TC17 Titanium Alloy
title_fullStr Surface Feature Prediction Modeling and Parameter Optimization for Turning TC17 Titanium Alloy
title_full_unstemmed Surface Feature Prediction Modeling and Parameter Optimization for Turning TC17 Titanium Alloy
title_short Surface Feature Prediction Modeling and Parameter Optimization for Turning TC17 Titanium Alloy
title_sort surface feature prediction modeling and parameter optimization for turning tc17 titanium alloy
url http://dx.doi.org/10.1155/2022/2979858
work_keys_str_mv AT zhibodeng surfacefeaturepredictionmodelingandparameteroptimizationforturningtc17titaniumalloy
AT zhewang surfacefeaturepredictionmodelingandparameteroptimizationforturningtc17titaniumalloy
AT xuehongshen surfacefeaturepredictionmodelingandparameteroptimizationforturningtc17titaniumalloy