Corrosion mechanism of Al2O3–C stopper rod by calcium treated molten steel

The stopper rod plays a crucial role in continuous casting by controlling the flow of molten steel into the mold in the tundish, ensuring a stable molten steel level, and facilitating smooth operation. Despite its importance, limited research has been conducted on the corrosion mechanism of molten s...

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Main Authors: Lidong Xing, Jingjing Liu, Yanping Bao, Min Wang
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785424029351
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author Lidong Xing
Jingjing Liu
Yanping Bao
Min Wang
author_facet Lidong Xing
Jingjing Liu
Yanping Bao
Min Wang
author_sort Lidong Xing
collection DOAJ
description The stopper rod plays a crucial role in continuous casting by controlling the flow of molten steel into the mold in the tundish, ensuring a stable molten steel level, and facilitating smooth operation. Despite its importance, limited research has been conducted on the corrosion mechanism of molten steel on stopper rods, particularly in the context of calcium treated molten steel. Herein, the difference of morphology, elemental composition, phase composition and distribution between the erosion layer and the substrate of stopper rod was studied by dissecting and characterizing the stopper rod. The microstructure of the erosion layer is more compact, while the microstructure of the substrate is relatively loose. Compared with the substrate, the erosion layer also contains Fe, (Ca, Al, Si) O and (Al, Mg) O phases. The specific phases in the erosion layer are MgAl2O4, Ca2(Al(AlSi)O7), and CaAl12O19. Laboratory simulation experiments show that stopper rod is very beneficial to the cleanliness of molten steel, but it will reduce the content of Ca, Mg, and Al elements in molten steel. As a result, the corrosion mechanism of calcium treated molten steel on Al2O3–C stopper rod was clarified.
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institution Kabale University
issn 2238-7854
language English
publishDate 2025-01-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj-art-faad8dd051844bb6a0cdc902b271b0cf2025-01-19T06:25:35ZengElsevierJournal of Materials Research and Technology2238-78542025-01-0134924931Corrosion mechanism of Al2O3–C stopper rod by calcium treated molten steelLidong Xing0Jingjing Liu1Yanping Bao2Min Wang3Technical Support Center for Prevention and Control of Disastrous Accidents in Metal Smelting, University of Science and Technology Beijing (USTB), Beijing, 100083, ChinaTechnical Support Center for Prevention and Control of Disastrous Accidents in Metal Smelting, University of Science and Technology Beijing (USTB), Beijing, 100083, ChinaCorresponding author.; Technical Support Center for Prevention and Control of Disastrous Accidents in Metal Smelting, University of Science and Technology Beijing (USTB), Beijing, 100083, ChinaTechnical Support Center for Prevention and Control of Disastrous Accidents in Metal Smelting, University of Science and Technology Beijing (USTB), Beijing, 100083, ChinaThe stopper rod plays a crucial role in continuous casting by controlling the flow of molten steel into the mold in the tundish, ensuring a stable molten steel level, and facilitating smooth operation. Despite its importance, limited research has been conducted on the corrosion mechanism of molten steel on stopper rods, particularly in the context of calcium treated molten steel. Herein, the difference of morphology, elemental composition, phase composition and distribution between the erosion layer and the substrate of stopper rod was studied by dissecting and characterizing the stopper rod. The microstructure of the erosion layer is more compact, while the microstructure of the substrate is relatively loose. Compared with the substrate, the erosion layer also contains Fe, (Ca, Al, Si) O and (Al, Mg) O phases. The specific phases in the erosion layer are MgAl2O4, Ca2(Al(AlSi)O7), and CaAl12O19. Laboratory simulation experiments show that stopper rod is very beneficial to the cleanliness of molten steel, but it will reduce the content of Ca, Mg, and Al elements in molten steel. As a result, the corrosion mechanism of calcium treated molten steel on Al2O3–C stopper rod was clarified.http://www.sciencedirect.com/science/article/pii/S2238785424029351Corrosion mechanismStopper rodCalcium treated steelErosion layer
spellingShingle Lidong Xing
Jingjing Liu
Yanping Bao
Min Wang
Corrosion mechanism of Al2O3–C stopper rod by calcium treated molten steel
Journal of Materials Research and Technology
Corrosion mechanism
Stopper rod
Calcium treated steel
Erosion layer
title Corrosion mechanism of Al2O3–C stopper rod by calcium treated molten steel
title_full Corrosion mechanism of Al2O3–C stopper rod by calcium treated molten steel
title_fullStr Corrosion mechanism of Al2O3–C stopper rod by calcium treated molten steel
title_full_unstemmed Corrosion mechanism of Al2O3–C stopper rod by calcium treated molten steel
title_short Corrosion mechanism of Al2O3–C stopper rod by calcium treated molten steel
title_sort corrosion mechanism of al2o3 c stopper rod by calcium treated molten steel
topic Corrosion mechanism
Stopper rod
Calcium treated steel
Erosion layer
url http://www.sciencedirect.com/science/article/pii/S2238785424029351
work_keys_str_mv AT lidongxing corrosionmechanismofal2o3cstopperrodbycalciumtreatedmoltensteel
AT jingjingliu corrosionmechanismofal2o3cstopperrodbycalciumtreatedmoltensteel
AT yanpingbao corrosionmechanismofal2o3cstopperrodbycalciumtreatedmoltensteel
AT minwang corrosionmechanismofal2o3cstopperrodbycalciumtreatedmoltensteel