Design of circulating temperature control system for rubber and plastic industry based on mechatronics
IntroductionIn the modern rubber and plastics industry, temperature control becomes a key factor affecting product quality and production efficiency. However, the existing temperature control system generally has the problem of temperature lag and high energy consumption. Aiming at the problem of po...
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Frontiers Media S.A.
2025-01-01
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| Series: | Frontiers in Mechanical Engineering |
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| Online Access: | https://www.frontiersin.org/articles/10.3389/fmech.2024.1521873/full |
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| author | Hexun Cao Weiming Liu |
| author_facet | Hexun Cao Weiming Liu |
| author_sort | Hexun Cao |
| collection | DOAJ |
| description | IntroductionIn the modern rubber and plastics industry, temperature control becomes a key factor affecting product quality and production efficiency. However, the existing temperature control system generally has the problem of temperature lag and high energy consumption. Aiming at the problem of poor control effect of current temperature control system, a new circulating temperature control system for plastic industry was proposed in this study.MethodsFirstly, fuzzy neural network and improved particle swarm optimization algorithm were introduced in this study, and then the hybrid algorithm was combined with mechatronics technology to design and implement a set of rubber and plastic industry cycle temperature control system.ResultsAccording to the test data, the improved algorithm performed well in both scenarios. Compared with the comparison algorithm, the improved algorithm has the following parameters: tuning time (scenario 1:513s, scenario 2:521s), overshoot (scenario 1:2.5%, scenario 2:2.3%), steady-state error (scenario 1:005, scenario 2:004) and absolute integral error (scenario 1:008, scenario 2: 0.007) has been significantly optimized. Simulation analysis shows that the proposed temperature control system has stronger anti-interference ability and lower energy consumption (0.6 hour energy consumption: 1086.5J, energy saving rate: 38.7%).DiscussionThe results show that the cyclic temperature control system of rubber and plastics industry is superior to the comparison system in terms of temperature control performance, anti-interference ability and energy consumption. The research not only improves the accuracy and efficiency of temperature control systems in the rubber and plastics industry, but also promotes the promotion of green and sustainable production methods. This is essential to promote the high-quality development of the plastics and rubber industry. |
| format | Article |
| id | doaj-art-ec9aa89b166d4459920f1444eb627e6f |
| institution | Kabale University |
| issn | 2297-3079 |
| language | English |
| publishDate | 2025-01-01 |
| publisher | Frontiers Media S.A. |
| record_format | Article |
| series | Frontiers in Mechanical Engineering |
| spelling | doaj-art-ec9aa89b166d4459920f1444eb627e6f2025-01-22T07:11:03ZengFrontiers Media S.A.Frontiers in Mechanical Engineering2297-30792025-01-011010.3389/fmech.2024.15218731521873Design of circulating temperature control system for rubber and plastic industry based on mechatronicsHexun Cao0Weiming Liu1Health Materials Management Section, Linyi Central Hospital, Linyi, ChinaDepartment of Mechanical and Electrical Engineering, Linyi Polytechnic School, Linyi, ChinaIntroductionIn the modern rubber and plastics industry, temperature control becomes a key factor affecting product quality and production efficiency. However, the existing temperature control system generally has the problem of temperature lag and high energy consumption. Aiming at the problem of poor control effect of current temperature control system, a new circulating temperature control system for plastic industry was proposed in this study.MethodsFirstly, fuzzy neural network and improved particle swarm optimization algorithm were introduced in this study, and then the hybrid algorithm was combined with mechatronics technology to design and implement a set of rubber and plastic industry cycle temperature control system.ResultsAccording to the test data, the improved algorithm performed well in both scenarios. Compared with the comparison algorithm, the improved algorithm has the following parameters: tuning time (scenario 1:513s, scenario 2:521s), overshoot (scenario 1:2.5%, scenario 2:2.3%), steady-state error (scenario 1:005, scenario 2:004) and absolute integral error (scenario 1:008, scenario 2: 0.007) has been significantly optimized. Simulation analysis shows that the proposed temperature control system has stronger anti-interference ability and lower energy consumption (0.6 hour energy consumption: 1086.5J, energy saving rate: 38.7%).DiscussionThe results show that the cyclic temperature control system of rubber and plastics industry is superior to the comparison system in terms of temperature control performance, anti-interference ability and energy consumption. The research not only improves the accuracy and efficiency of temperature control systems in the rubber and plastics industry, but also promotes the promotion of green and sustainable production methods. This is essential to promote the high-quality development of the plastics and rubber industry.https://www.frontiersin.org/articles/10.3389/fmech.2024.1521873/fullmechatronicsrubber and plastic industrytemperature control systemfuzzy controlPID |
| spellingShingle | Hexun Cao Weiming Liu Design of circulating temperature control system for rubber and plastic industry based on mechatronics Frontiers in Mechanical Engineering mechatronics rubber and plastic industry temperature control system fuzzy control PID |
| title | Design of circulating temperature control system for rubber and plastic industry based on mechatronics |
| title_full | Design of circulating temperature control system for rubber and plastic industry based on mechatronics |
| title_fullStr | Design of circulating temperature control system for rubber and plastic industry based on mechatronics |
| title_full_unstemmed | Design of circulating temperature control system for rubber and plastic industry based on mechatronics |
| title_short | Design of circulating temperature control system for rubber and plastic industry based on mechatronics |
| title_sort | design of circulating temperature control system for rubber and plastic industry based on mechatronics |
| topic | mechatronics rubber and plastic industry temperature control system fuzzy control PID |
| url | https://www.frontiersin.org/articles/10.3389/fmech.2024.1521873/full |
| work_keys_str_mv | AT hexuncao designofcirculatingtemperaturecontrolsystemforrubberandplasticindustrybasedonmechatronics AT weimingliu designofcirculatingtemperaturecontrolsystemforrubberandplasticindustrybasedonmechatronics |