Large-Scale Atmospheric Step-and-Repeat UV Nanoimprinting

Step-and-repeat UV nanoimprinting for large-scale nanostructure fabrication under atmospheric pressure was realized using high-viscosity photocurable resin and a simple nanoimprinting system. In step-and-repeat UV nanoimprinting under atmospheric pressure using low-viscosity resin, large-scale nanos...

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Main Authors: Kentaro Ishibashi, Hiroshi Goto, Jun Mizuno, Shuichi Shoji
Format: Article
Language:English
Published: Wiley 2012-01-01
Series:Journal of Nanotechnology
Online Access:http://dx.doi.org/10.1155/2012/103439
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author Kentaro Ishibashi
Hiroshi Goto
Jun Mizuno
Shuichi Shoji
author_facet Kentaro Ishibashi
Hiroshi Goto
Jun Mizuno
Shuichi Shoji
author_sort Kentaro Ishibashi
collection DOAJ
description Step-and-repeat UV nanoimprinting for large-scale nanostructure fabrication under atmospheric pressure was realized using high-viscosity photocurable resin and a simple nanoimprinting system. In step-and-repeat UV nanoimprinting under atmospheric pressure using low-viscosity resin, large-scale nanostructure fabrication is very difficult, due to bubble defects and nonuniformity of the residual layer. To minimize bubble defects and nonuniformity of the residual layer, we focused on the damping effects of photocurable resin viscosity. Fabrication of 165 dies was successfully demonstrated in a 130×130 mm2 area on an 8 in silicon substrate by step-and-repeat UV nanoimprinting under atmospheric pressure using high-viscosity photocurable resin. Nanostructures with widths and spacing patterns from 80 nm to 3 μm and 200 nm depth were formed using a quartz mold. Bubble defects were not observed, and residual layer uniformity was within 30 nm ±10%. This study reports on simple step-and-repeat UV nanoimprinting under atmospheric pressure using high-viscosity photocurable resin, as a very widely available method for large-scale mass production of nanostructures.
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institution Kabale University
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spelling doaj-art-e5dde8a89b13416098d751da2a4a1ac32025-02-03T01:03:12ZengWileyJournal of Nanotechnology1687-95031687-95112012-01-01201210.1155/2012/103439103439Large-Scale Atmospheric Step-and-Repeat UV NanoimprintingKentaro Ishibashi0Hiroshi Goto1Jun Mizuno2Shuichi Shoji3Department of Nanoscience and Nanoengineering, Waseda University, 3-4-1, Okubo, Shinjuku, Tokyo 169-8555, JapanNano Processing System Division, Toshiba-Machine Co., Ltd., 2068-3 Ooka, Numazu, Shizuoka 410-8510, JapanInstitute for Nanoscience and Nanotechnology, Waseda University, 513 Waseda Tsurumaki-cho, Shinjuku, Tokyo 162-0041, JapanDepartment of Nanoscience and Nanoengineering, Waseda University, 3-4-1, Okubo, Shinjuku, Tokyo 169-8555, JapanStep-and-repeat UV nanoimprinting for large-scale nanostructure fabrication under atmospheric pressure was realized using high-viscosity photocurable resin and a simple nanoimprinting system. In step-and-repeat UV nanoimprinting under atmospheric pressure using low-viscosity resin, large-scale nanostructure fabrication is very difficult, due to bubble defects and nonuniformity of the residual layer. To minimize bubble defects and nonuniformity of the residual layer, we focused on the damping effects of photocurable resin viscosity. Fabrication of 165 dies was successfully demonstrated in a 130×130 mm2 area on an 8 in silicon substrate by step-and-repeat UV nanoimprinting under atmospheric pressure using high-viscosity photocurable resin. Nanostructures with widths and spacing patterns from 80 nm to 3 μm and 200 nm depth were formed using a quartz mold. Bubble defects were not observed, and residual layer uniformity was within 30 nm ±10%. This study reports on simple step-and-repeat UV nanoimprinting under atmospheric pressure using high-viscosity photocurable resin, as a very widely available method for large-scale mass production of nanostructures.http://dx.doi.org/10.1155/2012/103439
spellingShingle Kentaro Ishibashi
Hiroshi Goto
Jun Mizuno
Shuichi Shoji
Large-Scale Atmospheric Step-and-Repeat UV Nanoimprinting
Journal of Nanotechnology
title Large-Scale Atmospheric Step-and-Repeat UV Nanoimprinting
title_full Large-Scale Atmospheric Step-and-Repeat UV Nanoimprinting
title_fullStr Large-Scale Atmospheric Step-and-Repeat UV Nanoimprinting
title_full_unstemmed Large-Scale Atmospheric Step-and-Repeat UV Nanoimprinting
title_short Large-Scale Atmospheric Step-and-Repeat UV Nanoimprinting
title_sort large scale atmospheric step and repeat uv nanoimprinting
url http://dx.doi.org/10.1155/2012/103439
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AT hiroshigoto largescaleatmosphericstepandrepeatuvnanoimprinting
AT junmizuno largescaleatmosphericstepandrepeatuvnanoimprinting
AT shuichishoji largescaleatmosphericstepandrepeatuvnanoimprinting