A Biomimetic Flexible Sliding Suction Cup Suitable for Curved Surfaces

The sliding suction robots designed for wall-climbing functions could have accuracy defects due to suction cup sealing, friction interference, and surface adaptability. Hence, this work develops a biomimetic, flexible, sliding suction cup suitable for crawling on curved surfaces. Inspired by the hyp...

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Main Authors: Enhua Cui, Xiangcong Zhou, Yanqiang Liu, Jixiao Xue, Siyuan Xiong, Deyuan Zhang
Format: Article
Language:English
Published: MDPI AG 2025-02-01
Series:Biomimetics
Subjects:
Online Access:https://www.mdpi.com/2313-7673/10/3/137
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author Enhua Cui
Xiangcong Zhou
Yanqiang Liu
Jixiao Xue
Siyuan Xiong
Deyuan Zhang
author_facet Enhua Cui
Xiangcong Zhou
Yanqiang Liu
Jixiao Xue
Siyuan Xiong
Deyuan Zhang
author_sort Enhua Cui
collection DOAJ
description The sliding suction robots designed for wall-climbing functions could have accuracy defects due to suction cup sealing, friction interference, and surface adaptability. Hence, this work develops a biomimetic, flexible, sliding suction cup suitable for crawling on curved surfaces. Inspired by the hypostomus plecostomus’s mouth, we designed a biomimetic low-contact force flow channel structure and a matrix of friction-reducing protrusions along the lip edge of the sliding suction cup. This design reduces frictional resistance on the sliding interface and the flexible nature of the suction cup, allowing it to be used on curved or vertical surfaces of different materials. Several simulation-based optimization analyses and experimental tests are conducted on the biomimetic low-contact force flow channel structure, and various structural design principles are explored for achieving high adhesion and low-contact force. Additionally, a friction reduction model for the matrix structure is designed to verify the effects of parameters such as load, protrusion size, and quantity on the friction coefficient of the matrix structure surface through friction tests. The sliding suction cup prototype presents an average crawling speed of about 0.4 m/s on a horizontal plane and 0.7 m/s for crawling on vertical walls and the inner surface of a cylindrical rail.
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institution OA Journals
issn 2313-7673
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publishDate 2025-02-01
publisher MDPI AG
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series Biomimetics
spelling doaj-art-e08a4e487fa64cfab343edfd7192eadf2025-08-20T02:11:00ZengMDPI AGBiomimetics2313-76732025-02-0110313710.3390/biomimetics10030137A Biomimetic Flexible Sliding Suction Cup Suitable for Curved SurfacesEnhua Cui0Xiangcong Zhou1Yanqiang Liu2Jixiao Xue3Siyuan Xiong4Deyuan Zhang5School of Mechanical Engineering & Automation, Beihang University (Beijing University of Aeronautics and Astronautics), Beijing 100191, ChinaSchool of Mechanical Engineering & Automation, Beihang University (Beijing University of Aeronautics and Astronautics), Beijing 100191, ChinaSchool of Mechanical Engineering & Automation, Beihang University (Beijing University of Aeronautics and Astronautics), Beijing 100191, ChinaSchool of Mechanical Engineering & Automation, Beihang University (Beijing University of Aeronautics and Astronautics), Beijing 100191, ChinaSchool of Mechanical Engineering & Automation, Beihang University (Beijing University of Aeronautics and Astronautics), Beijing 100191, ChinaSchool of Mechanical Engineering & Automation, Beihang University (Beijing University of Aeronautics and Astronautics), Beijing 100191, ChinaThe sliding suction robots designed for wall-climbing functions could have accuracy defects due to suction cup sealing, friction interference, and surface adaptability. Hence, this work develops a biomimetic, flexible, sliding suction cup suitable for crawling on curved surfaces. Inspired by the hypostomus plecostomus’s mouth, we designed a biomimetic low-contact force flow channel structure and a matrix of friction-reducing protrusions along the lip edge of the sliding suction cup. This design reduces frictional resistance on the sliding interface and the flexible nature of the suction cup, allowing it to be used on curved or vertical surfaces of different materials. Several simulation-based optimization analyses and experimental tests are conducted on the biomimetic low-contact force flow channel structure, and various structural design principles are explored for achieving high adhesion and low-contact force. Additionally, a friction reduction model for the matrix structure is designed to verify the effects of parameters such as load, protrusion size, and quantity on the friction coefficient of the matrix structure surface through friction tests. The sliding suction cup prototype presents an average crawling speed of about 0.4 m/s on a horizontal plane and 0.7 m/s for crawling on vertical walls and the inner surface of a cylindrical rail.https://www.mdpi.com/2313-7673/10/3/137wall-crawling robotbiomimetic sliding suction cupcurved surface crawlingfriction-reduced structurebionic flow channel structure
spellingShingle Enhua Cui
Xiangcong Zhou
Yanqiang Liu
Jixiao Xue
Siyuan Xiong
Deyuan Zhang
A Biomimetic Flexible Sliding Suction Cup Suitable for Curved Surfaces
Biomimetics
wall-crawling robot
biomimetic sliding suction cup
curved surface crawling
friction-reduced structure
bionic flow channel structure
title A Biomimetic Flexible Sliding Suction Cup Suitable for Curved Surfaces
title_full A Biomimetic Flexible Sliding Suction Cup Suitable for Curved Surfaces
title_fullStr A Biomimetic Flexible Sliding Suction Cup Suitable for Curved Surfaces
title_full_unstemmed A Biomimetic Flexible Sliding Suction Cup Suitable for Curved Surfaces
title_short A Biomimetic Flexible Sliding Suction Cup Suitable for Curved Surfaces
title_sort biomimetic flexible sliding suction cup suitable for curved surfaces
topic wall-crawling robot
biomimetic sliding suction cup
curved surface crawling
friction-reduced structure
bionic flow channel structure
url https://www.mdpi.com/2313-7673/10/3/137
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