Review of Data-driven Decision Support Systems and Methodologies for the Diagnosis of Casting Defects

The concept of 'Industry 4.0' has introduced great dynamism into production environments, making them more integrated, connected and capable of generating large volumes of data. The digital transformation of traditional companies into innovative smart factories is made possible by the pote...

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Main Author: A. Burzyńska
Format: Article
Language:English
Published: Polish Academy of Sciences 2024-12-01
Series:Archives of Foundry Engineering
Subjects:
Online Access:https://journals.pan.pl/Content/133780/AFE%204_2024_17.pdf
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author A. Burzyńska
author_facet A. Burzyńska
author_sort A. Burzyńska
collection DOAJ
description The concept of 'Industry 4.0' has introduced great dynamism into production environments, making them more integrated, connected and capable of generating large volumes of data. The digital transformation of traditional companies into innovative smart factories is made possible by the potential of Artificial Intelligence (AI), which is able to perform predictive analytics inspired by the development of Industrial Internet of Things (IoT) technologies or to support highly complex decision-making, in the era of zero-defect manufacturing. The need for innovative techniques and automated decision-making in diagnosing the causes of casting defects is increasing due to the growing complexity and higher level of automation of industrial systems. Particularly important are fully data-driven predictive approaches that enable the discovery of hidden factors influencing defects in castings and the prediction of the specific time of occurrence by analyzing historical or real-time measurement data. In this context, the main objective of this article is to provide a systematic overview of data-driven decision support systems that have been developed to diagnose the causes of casting defects. In addition, different methods for predicting casting defects are presented. Finally, current research trends and expectations for future challenges in the field are highlighted. It is hoped that this review will serve as a reference source for researchers working in the field of innovative casting defect prediction and cause diagnosis.
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spelling doaj-art-dce61b55116b44f1b073b0d8cd45e8d52025-01-27T10:10:36ZengPolish Academy of SciencesArchives of Foundry Engineering2299-29442024-12-01vol. 24No 4126135https://doi.org/10.24425/afe.2024.151320Review of Data-driven Decision Support Systems and Methodologies for the Diagnosis of Casting DefectsA. Burzyńska0https://orcid.org/0000-0001-9635-8557University of Warmia and Mazury in Olsztyn, PolandThe concept of 'Industry 4.0' has introduced great dynamism into production environments, making them more integrated, connected and capable of generating large volumes of data. The digital transformation of traditional companies into innovative smart factories is made possible by the potential of Artificial Intelligence (AI), which is able to perform predictive analytics inspired by the development of Industrial Internet of Things (IoT) technologies or to support highly complex decision-making, in the era of zero-defect manufacturing. The need for innovative techniques and automated decision-making in diagnosing the causes of casting defects is increasing due to the growing complexity and higher level of automation of industrial systems. Particularly important are fully data-driven predictive approaches that enable the discovery of hidden factors influencing defects in castings and the prediction of the specific time of occurrence by analyzing historical or real-time measurement data. In this context, the main objective of this article is to provide a systematic overview of data-driven decision support systems that have been developed to diagnose the causes of casting defects. In addition, different methods for predicting casting defects are presented. Finally, current research trends and expectations for future challenges in the field are highlighted. It is hoped that this review will serve as a reference source for researchers working in the field of innovative casting defect prediction and cause diagnosis.https://journals.pan.pl/Content/133780/AFE%204_2024_17.pdfcasting defectsquality 4.0.digital transformationzero defects manufacturingsmart manufacturing systems
spellingShingle A. Burzyńska
Review of Data-driven Decision Support Systems and Methodologies for the Diagnosis of Casting Defects
Archives of Foundry Engineering
casting defects
quality 4.0.
digital transformation
zero defects manufacturing
smart manufacturing systems
title Review of Data-driven Decision Support Systems and Methodologies for the Diagnosis of Casting Defects
title_full Review of Data-driven Decision Support Systems and Methodologies for the Diagnosis of Casting Defects
title_fullStr Review of Data-driven Decision Support Systems and Methodologies for the Diagnosis of Casting Defects
title_full_unstemmed Review of Data-driven Decision Support Systems and Methodologies for the Diagnosis of Casting Defects
title_short Review of Data-driven Decision Support Systems and Methodologies for the Diagnosis of Casting Defects
title_sort review of data driven decision support systems and methodologies for the diagnosis of casting defects
topic casting defects
quality 4.0.
digital transformation
zero defects manufacturing
smart manufacturing systems
url https://journals.pan.pl/Content/133780/AFE%204_2024_17.pdf
work_keys_str_mv AT aburzynska reviewofdatadrivendecisionsupportsystemsandmethodologiesforthediagnosisofcastingdefects