Five-Axis Tool Path Generation of Injection Mold Represented by T-Spline Surface

Injection molding is widely used in industries to produce polymeric products. At present, compound NURBS surfaces are commonly used to represent freeform surfaces in mold models. This work uses T-spline surface with extraordinary control points instead of NURBS to represent freeform surfaces in mold...

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Main Authors: Ce Shang, Hongyao Shen, Jianzhong Fu, Yangfan Sun, Shuhua Yue, Jianfeng Zhang
Format: Article
Language:English
Published: Wiley 2020-01-01
Series:Advances in Polymer Technology
Online Access:http://dx.doi.org/10.1155/2020/2075434
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author Ce Shang
Hongyao Shen
Jianzhong Fu
Yangfan Sun
Shuhua Yue
Jianfeng Zhang
author_facet Ce Shang
Hongyao Shen
Jianzhong Fu
Yangfan Sun
Shuhua Yue
Jianfeng Zhang
author_sort Ce Shang
collection DOAJ
description Injection molding is widely used in industries to produce polymeric products. At present, compound NURBS surfaces are commonly used to represent freeform surfaces in mold models. This work uses T-spline surface with extraordinary control points instead of NURBS to represent freeform surfaces in mold models. Compared with NURBS, T-splines’ higher-order continuity facilitates the mold quality control especially at the patch boundary. And, its patch layout information can be utilized for tool path planning. We propose an algorithm to determine the patch processing order and generate nonretraction tool path for T-spline surface models. The tool paths are generated patch by patch using isoparametric strategy. Actual machining and injection molding experiments have been conducted. The result shows the feasibility of the proposed method, and the final product is in good quality.
format Article
id doaj-art-ccf4b5f5340e4740b7a5d98b981234b4
institution Kabale University
issn 0730-6679
1098-2329
language English
publishDate 2020-01-01
publisher Wiley
record_format Article
series Advances in Polymer Technology
spelling doaj-art-ccf4b5f5340e4740b7a5d98b981234b42025-02-03T05:45:45ZengWileyAdvances in Polymer Technology0730-66791098-23292020-01-01202010.1155/2020/20754342075434Five-Axis Tool Path Generation of Injection Mold Represented by T-Spline SurfaceCe Shang0Hongyao Shen1Jianzhong Fu2Yangfan Sun3Shuhua Yue4Jianfeng Zhang5State Key Laboratory of Fluid Power and Mechatronic Systems, College of Mechanical Engineering, Zhejiang University, Hangzhou 310027, ChinaState Key Laboratory of Fluid Power and Mechatronic Systems, College of Mechanical Engineering, Zhejiang University, Hangzhou 310027, ChinaState Key Laboratory of Fluid Power and Mechatronic Systems, College of Mechanical Engineering, Zhejiang University, Hangzhou 310027, ChinaState Key Laboratory of Fluid Power and Mechatronic Systems, College of Mechanical Engineering, Zhejiang University, Hangzhou 310027, ChinaState Key Laboratory of Fluid Power and Mechatronic Systems, College of Mechanical Engineering, Zhejiang University, Hangzhou 310027, ChinaState Key Laboratory of Fluid Power and Mechatronic Systems, College of Mechanical Engineering, Zhejiang University, Hangzhou 310027, ChinaInjection molding is widely used in industries to produce polymeric products. At present, compound NURBS surfaces are commonly used to represent freeform surfaces in mold models. This work uses T-spline surface with extraordinary control points instead of NURBS to represent freeform surfaces in mold models. Compared with NURBS, T-splines’ higher-order continuity facilitates the mold quality control especially at the patch boundary. And, its patch layout information can be utilized for tool path planning. We propose an algorithm to determine the patch processing order and generate nonretraction tool path for T-spline surface models. The tool paths are generated patch by patch using isoparametric strategy. Actual machining and injection molding experiments have been conducted. The result shows the feasibility of the proposed method, and the final product is in good quality.http://dx.doi.org/10.1155/2020/2075434
spellingShingle Ce Shang
Hongyao Shen
Jianzhong Fu
Yangfan Sun
Shuhua Yue
Jianfeng Zhang
Five-Axis Tool Path Generation of Injection Mold Represented by T-Spline Surface
Advances in Polymer Technology
title Five-Axis Tool Path Generation of Injection Mold Represented by T-Spline Surface
title_full Five-Axis Tool Path Generation of Injection Mold Represented by T-Spline Surface
title_fullStr Five-Axis Tool Path Generation of Injection Mold Represented by T-Spline Surface
title_full_unstemmed Five-Axis Tool Path Generation of Injection Mold Represented by T-Spline Surface
title_short Five-Axis Tool Path Generation of Injection Mold Represented by T-Spline Surface
title_sort five axis tool path generation of injection mold represented by t spline surface
url http://dx.doi.org/10.1155/2020/2075434
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AT hongyaoshen fiveaxistoolpathgenerationofinjectionmoldrepresentedbytsplinesurface
AT jianzhongfu fiveaxistoolpathgenerationofinjectionmoldrepresentedbytsplinesurface
AT yangfansun fiveaxistoolpathgenerationofinjectionmoldrepresentedbytsplinesurface
AT shuhuayue fiveaxistoolpathgenerationofinjectionmoldrepresentedbytsplinesurface
AT jianfengzhang fiveaxistoolpathgenerationofinjectionmoldrepresentedbytsplinesurface