Tool life in Turning Processes: Effect of Lubricants with a small amount of Graphite as Cutting Fluid
This study aims to determine the effect of various lubricant-based cutting fluid parameters to produce an optimal tool life in turning operations. This research does not use coolant as a cooling fluid, but as a lubricant with the addition of a small amount of graphite (solid lubricant) at a minimum...
Saved in:
| Main Authors: | , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
Department of Mechanical Engineering, Faculty of Engineering, Universitas Andalas
2022-10-01
|
| Series: | Metal: Jurnal Sistem Mekanik dan Termal |
| Subjects: | |
| Online Access: | https://metal.ft.unand.ac.id/index.php/metal/article/view/206 |
| Tags: |
Add Tag
No Tags, Be the first to tag this record!
|
| _version_ | 1832574971776335872 |
|---|---|
| author | Agus Sutanto Ismet Hari Mulyadi Farchan - Vernando |
| author_facet | Agus Sutanto Ismet Hari Mulyadi Farchan - Vernando |
| author_sort | Agus Sutanto |
| collection | DOAJ |
| description | This study aims to determine the effect of various lubricant-based cutting fluid parameters to produce an optimal tool life in turning operations. This research does not use coolant as a cooling fluid, but as a lubricant with the addition of a small amount of graphite (solid lubricant) at a minimum quantity condition. By using HSS cutting tools and a low carbon steel workpiece, an experimental design was carried out using the Taguchi method with three parameters, that is the viscosity of the lubricant, the percentage of graphite in the lubricants, and the supplied pressure of the lubricants. Each parameter is designed to have three levels. The experimental results show that the percentage of graphite in the lubricant has the largest contribution of 52% and the viscosity of the lubricant is 38% while the fluid supplied pressure is only 7% of the tool life. Furthermore, based on the analysis of variance (ANOVA) it is known that the percentage of graphite and viscosity of the lubricant has a significant effect on the cutting tool life. The optimal and longest tool life is achieved when carried out with lubricant SAE20-50 with the percentage addition of 0.10% graphite with a pressure of 5 Bar. |
| format | Article |
| id | doaj-art-be0897d0fabe4779a0939c4caff1b2c9 |
| institution | Kabale University |
| issn | 2598-1137 2597-4483 |
| language | English |
| publishDate | 2022-10-01 |
| publisher | Department of Mechanical Engineering, Faculty of Engineering, Universitas Andalas |
| record_format | Article |
| series | Metal: Jurnal Sistem Mekanik dan Termal |
| spelling | doaj-art-be0897d0fabe4779a0939c4caff1b2c92025-02-01T10:20:39ZengDepartment of Mechanical Engineering, Faculty of Engineering, Universitas AndalasMetal: Jurnal Sistem Mekanik dan Termal2598-11372597-44832022-10-0162697610.25077/metal.6.2.69-76.2022113Tool life in Turning Processes: Effect of Lubricants with a small amount of Graphite as Cutting FluidAgus Sutanto0Ismet Hari Mulyadi1Farchan - Vernando2Universitas Andalas, Padang, West Sumatera, IndonesiaUniversitas Andalas, Padang, West Sumatera, IndonesiaUniversitas Andalas, Padang, West Sumatera, IndonesiaThis study aims to determine the effect of various lubricant-based cutting fluid parameters to produce an optimal tool life in turning operations. This research does not use coolant as a cooling fluid, but as a lubricant with the addition of a small amount of graphite (solid lubricant) at a minimum quantity condition. By using HSS cutting tools and a low carbon steel workpiece, an experimental design was carried out using the Taguchi method with three parameters, that is the viscosity of the lubricant, the percentage of graphite in the lubricants, and the supplied pressure of the lubricants. Each parameter is designed to have three levels. The experimental results show that the percentage of graphite in the lubricant has the largest contribution of 52% and the viscosity of the lubricant is 38% while the fluid supplied pressure is only 7% of the tool life. Furthermore, based on the analysis of variance (ANOVA) it is known that the percentage of graphite and viscosity of the lubricant has a significant effect on the cutting tool life. The optimal and longest tool life is achieved when carried out with lubricant SAE20-50 with the percentage addition of 0.10% graphite with a pressure of 5 Bar.https://metal.ft.unand.ac.id/index.php/metal/article/view/206tool life, lubricant, graphite, cutting fluid |
| spellingShingle | Agus Sutanto Ismet Hari Mulyadi Farchan - Vernando Tool life in Turning Processes: Effect of Lubricants with a small amount of Graphite as Cutting Fluid Metal: Jurnal Sistem Mekanik dan Termal tool life, lubricant, graphite, cutting fluid |
| title | Tool life in Turning Processes: Effect of Lubricants with a small amount of Graphite as Cutting Fluid |
| title_full | Tool life in Turning Processes: Effect of Lubricants with a small amount of Graphite as Cutting Fluid |
| title_fullStr | Tool life in Turning Processes: Effect of Lubricants with a small amount of Graphite as Cutting Fluid |
| title_full_unstemmed | Tool life in Turning Processes: Effect of Lubricants with a small amount of Graphite as Cutting Fluid |
| title_short | Tool life in Turning Processes: Effect of Lubricants with a small amount of Graphite as Cutting Fluid |
| title_sort | tool life in turning processes effect of lubricants with a small amount of graphite as cutting fluid |
| topic | tool life, lubricant, graphite, cutting fluid |
| url | https://metal.ft.unand.ac.id/index.php/metal/article/view/206 |
| work_keys_str_mv | AT agussutanto toollifeinturningprocesseseffectoflubricantswithasmallamountofgraphiteascuttingfluid AT ismetharimulyadi toollifeinturningprocesseseffectoflubricantswithasmallamountofgraphiteascuttingfluid AT farchanvernando toollifeinturningprocesseseffectoflubricantswithasmallamountofgraphiteascuttingfluid |