Phenomenological understanding of the contribution of bulk and grain boundary precipitates on strengthening in prolonged-aged Al-Zn-Mg-Cu aluminium alloys

This study is aimed at elucidating the mechanistic impact of structural evolution of bulk and grain boundary precipitates on the strength-ductility balance in prolonged artificial aged Al-Zn-Mg-Cu alloys. Combining aberration-corrected scanning transmission electron microscopy and first-principles c...

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Main Authors: Cheng-Ling Tai, Yu-Ning Chiu, Chu-Jen Chen, Shih-Kang Lin, Hsin-Chih Lin, R. Devesh Kumar Misra, Yo-Lun Yang, Chien-Nan Hsiao, Cheng-Si Tsao, Tsai-Fu Chung
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Materials Today Advances
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Online Access:http://www.sciencedirect.com/science/article/pii/S2590049825000025
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author Cheng-Ling Tai
Yu-Ning Chiu
Chu-Jen Chen
Shih-Kang Lin
Hsin-Chih Lin
R. Devesh Kumar Misra
Yo-Lun Yang
Chien-Nan Hsiao
Cheng-Si Tsao
Tsai-Fu Chung
author_facet Cheng-Ling Tai
Yu-Ning Chiu
Chu-Jen Chen
Shih-Kang Lin
Hsin-Chih Lin
R. Devesh Kumar Misra
Yo-Lun Yang
Chien-Nan Hsiao
Cheng-Si Tsao
Tsai-Fu Chung
author_sort Cheng-Ling Tai
collection DOAJ
description This study is aimed at elucidating the mechanistic impact of structural evolution of bulk and grain boundary precipitates on the strength-ductility balance in prolonged artificial aged Al-Zn-Mg-Cu alloys. Combining aberration-corrected scanning transmission electron microscopy and first-principles calculations, the transition of bulk η-phase precipitates, which originated at Zn-terminated interfaces under tensile lattice strain field, was fundamentally explored. Intriguingly, as ageing progressed, significant partitioning of solute-Cu along the interfaces initiated a stacking transition in η-phase from hexagonal C14 to cubic C15 via di-hexagonal C36 Laves phase structures, leading to a reduction in lattice misfit strengthening. The driving mechanism behind this Laves phase transformation was found to link to interfacial lattice strain and Cu solute atom partitioning. Meanwhile, the aspect ratio of grain boundary S-phase precipitates that sporadically developed from the interconnected clusters present along the grain boundaries was progressively increased with ageing time, contributing to improved mechanical stability of grain boundary precipitates. Prolonged ageing led to a small decrease in tensile strength from 567 MPa to 526 MPa and minor increase in elongation from ∼11 % to ∼13 %. The new knowledge derived from the present study has the potential to transform the futuristic design and processing of next generation of aluminum alloys through tailoring of tensile strength and ductility, where the approach will be different from the conventional ageing process.
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spelling doaj-art-bb22ff59f2d149b6983e04ec98a4aed02025-01-31T05:12:19ZengElsevierMaterials Today Advances2590-04982025-03-0125100557Phenomenological understanding of the contribution of bulk and grain boundary precipitates on strengthening in prolonged-aged Al-Zn-Mg-Cu aluminium alloysCheng-Ling Tai0Yu-Ning Chiu1Chu-Jen Chen2Shih-Kang Lin3Hsin-Chih Lin4R. Devesh Kumar Misra5Yo-Lun Yang6Chien-Nan Hsiao7Cheng-Si Tsao8Tsai-Fu Chung9Department of Materials Science and Engineering, National Yang Ming Chiao Tung University, Hsinchu, TaiwanDepartment of Materials Science and Engineering, National Cheng Kung University, Tainan, 70101, TaiwanDepartment of Materials Science and Engineering, National Yang Ming Chiao Tung University, Hsinchu, Taiwan; Department of Materials Science and Engineering, National Taiwan University, Taipei, TaiwanDepartment of Materials Science and Engineering, National Cheng Kung University, Tainan, 70101, TaiwanDepartment of Materials Science and Engineering, National Taiwan University, Taipei, TaiwanDepartment of Metallurgical, Materials and Biomedical Engineering, University of Texas at El Paso, 500 W. University Avenue, El Paso, TX, 79968, USADepartment of Mechanical Engineering, National Taipei University of Technology, Taipei, TaiwanNational Applied Research Laboratories, Taiwan Instrument Research Institute, Hsinchu, TaiwanNational Synchrotron Radiation Research Center, Hsinchu, TaiwanDepartment of Materials Science and Engineering, National Yang Ming Chiao Tung University, Hsinchu, Taiwan; High Entropy Materials Center, National Tsing Hua University, 101, Sec. 2, Kuang-Fu Road, Hsinchu, 30013, Taiwan; Corresponding author. Department of Materials Science and Engineering, National Yang Ming Chiao Tung University, Hsinchu, Taiwan.This study is aimed at elucidating the mechanistic impact of structural evolution of bulk and grain boundary precipitates on the strength-ductility balance in prolonged artificial aged Al-Zn-Mg-Cu alloys. Combining aberration-corrected scanning transmission electron microscopy and first-principles calculations, the transition of bulk η-phase precipitates, which originated at Zn-terminated interfaces under tensile lattice strain field, was fundamentally explored. Intriguingly, as ageing progressed, significant partitioning of solute-Cu along the interfaces initiated a stacking transition in η-phase from hexagonal C14 to cubic C15 via di-hexagonal C36 Laves phase structures, leading to a reduction in lattice misfit strengthening. The driving mechanism behind this Laves phase transformation was found to link to interfacial lattice strain and Cu solute atom partitioning. Meanwhile, the aspect ratio of grain boundary S-phase precipitates that sporadically developed from the interconnected clusters present along the grain boundaries was progressively increased with ageing time, contributing to improved mechanical stability of grain boundary precipitates. Prolonged ageing led to a small decrease in tensile strength from 567 MPa to 526 MPa and minor increase in elongation from ∼11 % to ∼13 %. The new knowledge derived from the present study has the potential to transform the futuristic design and processing of next generation of aluminum alloys through tailoring of tensile strength and ductility, where the approach will be different from the conventional ageing process.http://www.sciencedirect.com/science/article/pii/S2590049825000025Aberration-corrected scanning transmission electron microscopyAtomic-resolution strain mappingFirst-principles calculationsNanoprecipitateGrain boundary precipitateAl-Zn-Mg-Cu aluminium alloys
spellingShingle Cheng-Ling Tai
Yu-Ning Chiu
Chu-Jen Chen
Shih-Kang Lin
Hsin-Chih Lin
R. Devesh Kumar Misra
Yo-Lun Yang
Chien-Nan Hsiao
Cheng-Si Tsao
Tsai-Fu Chung
Phenomenological understanding of the contribution of bulk and grain boundary precipitates on strengthening in prolonged-aged Al-Zn-Mg-Cu aluminium alloys
Materials Today Advances
Aberration-corrected scanning transmission electron microscopy
Atomic-resolution strain mapping
First-principles calculations
Nanoprecipitate
Grain boundary precipitate
Al-Zn-Mg-Cu aluminium alloys
title Phenomenological understanding of the contribution of bulk and grain boundary precipitates on strengthening in prolonged-aged Al-Zn-Mg-Cu aluminium alloys
title_full Phenomenological understanding of the contribution of bulk and grain boundary precipitates on strengthening in prolonged-aged Al-Zn-Mg-Cu aluminium alloys
title_fullStr Phenomenological understanding of the contribution of bulk and grain boundary precipitates on strengthening in prolonged-aged Al-Zn-Mg-Cu aluminium alloys
title_full_unstemmed Phenomenological understanding of the contribution of bulk and grain boundary precipitates on strengthening in prolonged-aged Al-Zn-Mg-Cu aluminium alloys
title_short Phenomenological understanding of the contribution of bulk and grain boundary precipitates on strengthening in prolonged-aged Al-Zn-Mg-Cu aluminium alloys
title_sort phenomenological understanding of the contribution of bulk and grain boundary precipitates on strengthening in prolonged aged al zn mg cu aluminium alloys
topic Aberration-corrected scanning transmission electron microscopy
Atomic-resolution strain mapping
First-principles calculations
Nanoprecipitate
Grain boundary precipitate
Al-Zn-Mg-Cu aluminium alloys
url http://www.sciencedirect.com/science/article/pii/S2590049825000025
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