Experimental and Numerical Investigations of Surge Extension on a Centrifugal Compressor with Vaned Diffuser Using Steam Injection

This paper presents the first report on surge extension with steam injection through both experimental and numerical simulation. The experimental section covers the test facility, instrumentation, and prestall modes comparison with and without steam injection. It is found that surge extension is not...

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Main Authors: Chuang Gao, Weiguang Huang, Tianhua Zheng, Kang Yang, Haosen Yang, Yun Cao
Format: Article
Language:English
Published: Wiley 2017-01-01
Series:International Journal of Rotating Machinery
Online Access:http://dx.doi.org/10.1155/2017/9159516
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author Chuang Gao
Weiguang Huang
Tianhua Zheng
Kang Yang
Haosen Yang
Yun Cao
author_facet Chuang Gao
Weiguang Huang
Tianhua Zheng
Kang Yang
Haosen Yang
Yun Cao
author_sort Chuang Gao
collection DOAJ
description This paper presents the first report on surge extension with steam injection through both experimental and numerical simulation. The experimental section covers the test facility, instrumentation, and prestall modes comparison with and without steam injection. It is found that surge extension is not in proportion to injected steam. There exists an upper bound above which deteriorates the margin. Injection of less than 1% of the designed mass flow can bring about over 10% margin improvement. Test results also indicated that steam injection not only damps out prestall waves, but also changes prestall modes and traveling direction. At 90% speed, injection changed the prestall mode from spike to modal, while at 80% speed line, it made the forward traveling wave become backward. Through numerical simulation, location and number of injectors, molecular weight, and temperature of injected gas are modified to explore their influences on surge margin. Similar to the test results, there exists an upper bound for the amount of steam injected. The flow field investigation indicates that this bound is caused by the early trigger of flow collapse due to the injected steam which is similar to the tip leakage flow spillage caused spike stall in axial compressors.
format Article
id doaj-art-b19bd57a822247cea787fecd1b4c0ddc
institution Kabale University
issn 1023-621X
1542-3034
language English
publishDate 2017-01-01
publisher Wiley
record_format Article
series International Journal of Rotating Machinery
spelling doaj-art-b19bd57a822247cea787fecd1b4c0ddc2025-02-03T01:32:43ZengWileyInternational Journal of Rotating Machinery1023-621X1542-30342017-01-01201710.1155/2017/91595169159516Experimental and Numerical Investigations of Surge Extension on a Centrifugal Compressor with Vaned Diffuser Using Steam InjectionChuang Gao0Weiguang Huang1Tianhua Zheng2Kang Yang3Haosen Yang4Yun Cao5Shanghai Advanced Research Institute, Chinese Academy of Sciences, Shanghai, ChinaShanghai Advanced Research Institute, Chinese Academy of Sciences, Shanghai, ChinaDivision of Aerodynamics, Department of R&D, Helan Turbines, Co., Ltd., ChinaDivision of Aerodynamics, Department of R&D, Helan Turbines, Co., Ltd., ChinaDivision of Aerodynamics, Department of R&D, Helan Turbines, Co., Ltd., ChinaDivision of Aerodynamics, Department of R&D, Helan Turbines, Co., Ltd., ChinaThis paper presents the first report on surge extension with steam injection through both experimental and numerical simulation. The experimental section covers the test facility, instrumentation, and prestall modes comparison with and without steam injection. It is found that surge extension is not in proportion to injected steam. There exists an upper bound above which deteriorates the margin. Injection of less than 1% of the designed mass flow can bring about over 10% margin improvement. Test results also indicated that steam injection not only damps out prestall waves, but also changes prestall modes and traveling direction. At 90% speed, injection changed the prestall mode from spike to modal, while at 80% speed line, it made the forward traveling wave become backward. Through numerical simulation, location and number of injectors, molecular weight, and temperature of injected gas are modified to explore their influences on surge margin. Similar to the test results, there exists an upper bound for the amount of steam injected. The flow field investigation indicates that this bound is caused by the early trigger of flow collapse due to the injected steam which is similar to the tip leakage flow spillage caused spike stall in axial compressors.http://dx.doi.org/10.1155/2017/9159516
spellingShingle Chuang Gao
Weiguang Huang
Tianhua Zheng
Kang Yang
Haosen Yang
Yun Cao
Experimental and Numerical Investigations of Surge Extension on a Centrifugal Compressor with Vaned Diffuser Using Steam Injection
International Journal of Rotating Machinery
title Experimental and Numerical Investigations of Surge Extension on a Centrifugal Compressor with Vaned Diffuser Using Steam Injection
title_full Experimental and Numerical Investigations of Surge Extension on a Centrifugal Compressor with Vaned Diffuser Using Steam Injection
title_fullStr Experimental and Numerical Investigations of Surge Extension on a Centrifugal Compressor with Vaned Diffuser Using Steam Injection
title_full_unstemmed Experimental and Numerical Investigations of Surge Extension on a Centrifugal Compressor with Vaned Diffuser Using Steam Injection
title_short Experimental and Numerical Investigations of Surge Extension on a Centrifugal Compressor with Vaned Diffuser Using Steam Injection
title_sort experimental and numerical investigations of surge extension on a centrifugal compressor with vaned diffuser using steam injection
url http://dx.doi.org/10.1155/2017/9159516
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AT weiguanghuang experimentalandnumericalinvestigationsofsurgeextensiononacentrifugalcompressorwithvaneddiffuserusingsteaminjection
AT tianhuazheng experimentalandnumericalinvestigationsofsurgeextensiononacentrifugalcompressorwithvaneddiffuserusingsteaminjection
AT kangyang experimentalandnumericalinvestigationsofsurgeextensiononacentrifugalcompressorwithvaneddiffuserusingsteaminjection
AT haosenyang experimentalandnumericalinvestigationsofsurgeextensiononacentrifugalcompressorwithvaneddiffuserusingsteaminjection
AT yuncao experimentalandnumericalinvestigationsofsurgeextensiononacentrifugalcompressorwithvaneddiffuserusingsteaminjection