Use of colemanite in ferronickel smelting

Use of colemanite in metal-slag systems aims primarily to decrease the viscosity of slag and, therefore, achieve better metal-slag separation. Enhanced metal-slag separation is helpful to decrease the number of suspended metal/alloy droplets in slag, i.e. the physical losses. In the literature, succ...

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Main Authors: Keskinkilic E., Pournaderi S., Geveci A., Topkaya Y.A.
Format: Article
Language:English
Published: University of Belgrade, Technical Faculty, Bor 2019-01-01
Series:Journal of Mining and Metallurgy. Section B: Metallurgy
Subjects:
Online Access:http://www.doiserbia.nb.rs/img/doi/1450-5339/2019/1450-53391900007K.pdf
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author Keskinkilic E.
Pournaderi S.
Geveci A.
Topkaya Y.A.
author_facet Keskinkilic E.
Pournaderi S.
Geveci A.
Topkaya Y.A.
author_sort Keskinkilic E.
collection DOAJ
description Use of colemanite in metal-slag systems aims primarily to decrease the viscosity of slag and, therefore, achieve better metal-slag separation. Enhanced metal-slag separation is helpful to decrease the number of suspended metal/alloy droplets in slag, i.e. the physical losses. In the literature, successful use of colemanite was reported both in steelmaking and copper matte smelting processes. Ferronickel smelting slags contain nickel in the range of 0.1-0.2% and correspondingly, metal-slag distribution ratio values of nickel are reported even above 200. On the contrary, nickel recoveries are hard to exceed 95%. This can be mostly attributed to the physical losses of nickel due to very high slag volume in ferronickel smelters; for 1 ton of ferronickel, 10-15 tonnes of slag are generated regardless of the type of the laterite, which contains significant quantity of gangue components. The authors thought that use of colemanite could be a solution to decrease physical losses. Therefore, the use of colemanite in ferronickel smelting was investigated in the present work. Laboratory-scale smelting experiments were conducted using calcined and prereduced laterites in a vertical tube furnace under different gas atmospheres. The amount of colemanite added was in the range of 0 - 2.5% of the total charge. The experiments were also performed using ferronickel and slag samples obtained from a ferronickel smelter.
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id doaj-art-af1d018af6fa48c981797fbd23085869
institution Kabale University
issn 1450-5339
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publishDate 2019-01-01
publisher University of Belgrade, Technical Faculty, Bor
record_format Article
series Journal of Mining and Metallurgy. Section B: Metallurgy
spelling doaj-art-af1d018af6fa48c981797fbd230858692025-02-02T00:09:22ZengUniversity of Belgrade, Technical Faculty, BorJournal of Mining and Metallurgy. Section B: Metallurgy1450-53392217-71752019-01-015511810.2298/JMMB181009007K1450-53391900007KUse of colemanite in ferronickel smeltingKeskinkilic E.0Pournaderi S.1Geveci A.2Topkaya Y.A.3Atilim University, Metallurgical and Materials Engineering Department, Ankara, TurkeyAgri Ibrahim Cecen University, Ataturk Mah., Patnos, Agri, TurkeyMetallurgical and Materials Engineering Dept., METU, Ankara, TurkeyMetallurgical and Materials Engineering Dept., METU, Ankara, TurkeyUse of colemanite in metal-slag systems aims primarily to decrease the viscosity of slag and, therefore, achieve better metal-slag separation. Enhanced metal-slag separation is helpful to decrease the number of suspended metal/alloy droplets in slag, i.e. the physical losses. In the literature, successful use of colemanite was reported both in steelmaking and copper matte smelting processes. Ferronickel smelting slags contain nickel in the range of 0.1-0.2% and correspondingly, metal-slag distribution ratio values of nickel are reported even above 200. On the contrary, nickel recoveries are hard to exceed 95%. This can be mostly attributed to the physical losses of nickel due to very high slag volume in ferronickel smelters; for 1 ton of ferronickel, 10-15 tonnes of slag are generated regardless of the type of the laterite, which contains significant quantity of gangue components. The authors thought that use of colemanite could be a solution to decrease physical losses. Therefore, the use of colemanite in ferronickel smelting was investigated in the present work. Laboratory-scale smelting experiments were conducted using calcined and prereduced laterites in a vertical tube furnace under different gas atmospheres. The amount of colemanite added was in the range of 0 - 2.5% of the total charge. The experiments were also performed using ferronickel and slag samples obtained from a ferronickel smelter.http://www.doiserbia.nb.rs/img/doi/1450-5339/2019/1450-53391900007K.pdfcolemaniteferronickelsmelting.
spellingShingle Keskinkilic E.
Pournaderi S.
Geveci A.
Topkaya Y.A.
Use of colemanite in ferronickel smelting
Journal of Mining and Metallurgy. Section B: Metallurgy
colemanite
ferronickel
smelting.
title Use of colemanite in ferronickel smelting
title_full Use of colemanite in ferronickel smelting
title_fullStr Use of colemanite in ferronickel smelting
title_full_unstemmed Use of colemanite in ferronickel smelting
title_short Use of colemanite in ferronickel smelting
title_sort use of colemanite in ferronickel smelting
topic colemanite
ferronickel
smelting.
url http://www.doiserbia.nb.rs/img/doi/1450-5339/2019/1450-53391900007K.pdf
work_keys_str_mv AT keskinkilice useofcolemaniteinferronickelsmelting
AT pournaderis useofcolemaniteinferronickelsmelting
AT gevecia useofcolemaniteinferronickelsmelting
AT topkayaya useofcolemaniteinferronickelsmelting