Biocementation beyond the Petri dish, scaling up to 900 L batches and a meter-scale column

Abstract Microbial-induced calcite precipitation (MICP), which leverages ureolytic microorganisms, has received significant attention during the past decade as a promising method for sustainable building and geoenvironmental applications. However, transitioning from lab-scale experimentation to volu...

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Main Authors: Dimitrios Terzis, Camilla Perego, Margherita Cappa, Elisa Pianta, Federica Mauri, Pamela Principi
Format: Article
Language:English
Published: Nature Portfolio 2025-01-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-87074-9
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author Dimitrios Terzis
Camilla Perego
Margherita Cappa
Elisa Pianta
Federica Mauri
Pamela Principi
author_facet Dimitrios Terzis
Camilla Perego
Margherita Cappa
Elisa Pianta
Federica Mauri
Pamela Principi
author_sort Dimitrios Terzis
collection DOAJ
description Abstract Microbial-induced calcite precipitation (MICP), which leverages ureolytic microorganisms, has received significant attention during the past decade as a promising method for sustainable building and geoenvironmental applications. However, transitioning from lab-scale experimentation to volumes suitable for practical use poses challenges. This study addresses these obstacles by screening and analyzing over 50 strains sourced from (i) a natural environment in the canton of Ticino in Switzerland; (ii) microorganism banks; and (iii) an industry-scale bioreactor. Several ureolytic Sporosarcina species have been identified in the natural environment, and their ureolytic potential has been compared with that of other strains. A reference, banked microorganism yielded the highest ureolysis rate. When this latter strain was inoculated in 900 L batches and continuously cultivated at 5400 L, no contamination issues were observed, and the reference strain remained the dominant species. The produced culture, obtained under an optimized medium composition involving the circular valorization of NH4 +, was subsequently used to induce the biocementation of a 650 kg column of 0–1 mm sand. The results reveal the successful stabilization of the whole mass, with undrained Tresca strength values ranging from 90 to 140 kPa. This research lays the groundwork for scalable MICP production, which is capable of meeting the demands of real-world building and geoenvironmental projects.
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spelling doaj-art-ab6728db0c75452588c554eb27f5f6de2025-01-26T12:32:48ZengNature PortfolioScientific Reports2045-23222025-01-011511810.1038/s41598-025-87074-9Biocementation beyond the Petri dish, scaling up to 900 L batches and a meter-scale columnDimitrios Terzis0Camilla Perego1Margherita Cappa2Elisa Pianta3Federica Mauri4Pamela Principi5Faculty of Environment, Architecture and Civil Engineering (ENAC), Swiss Federal Institute of Technology, Lausanne (EPFL)Environmental Biotechnology, Institute of Microbiology, Department of Environment, Construction and Design, University of Applied Sciences and Arts of Southern Switzerland (SUPSI)Environmental Biotechnology, Institute of Microbiology, Department of Environment, Construction and Design, University of Applied Sciences and Arts of Southern Switzerland (SUPSI)Environmental Biotechnology, Institute of Microbiology, Department of Environment, Construction and Design, University of Applied Sciences and Arts of Southern Switzerland (SUPSI)Environmental Biotechnology, Institute of Microbiology, Department of Environment, Construction and Design, University of Applied Sciences and Arts of Southern Switzerland (SUPSI)Environmental Biotechnology, Institute of Microbiology, Department of Environment, Construction and Design, University of Applied Sciences and Arts of Southern Switzerland (SUPSI)Abstract Microbial-induced calcite precipitation (MICP), which leverages ureolytic microorganisms, has received significant attention during the past decade as a promising method for sustainable building and geoenvironmental applications. However, transitioning from lab-scale experimentation to volumes suitable for practical use poses challenges. This study addresses these obstacles by screening and analyzing over 50 strains sourced from (i) a natural environment in the canton of Ticino in Switzerland; (ii) microorganism banks; and (iii) an industry-scale bioreactor. Several ureolytic Sporosarcina species have been identified in the natural environment, and their ureolytic potential has been compared with that of other strains. A reference, banked microorganism yielded the highest ureolysis rate. When this latter strain was inoculated in 900 L batches and continuously cultivated at 5400 L, no contamination issues were observed, and the reference strain remained the dominant species. The produced culture, obtained under an optimized medium composition involving the circular valorization of NH4 +, was subsequently used to induce the biocementation of a 650 kg column of 0–1 mm sand. The results reveal the successful stabilization of the whole mass, with undrained Tresca strength values ranging from 90 to 140 kPa. This research lays the groundwork for scalable MICP production, which is capable of meeting the demands of real-world building and geoenvironmental projects.https://doi.org/10.1038/s41598-025-87074-9BiocementationUreolysisMICPBioreactorCultivationMineralization
spellingShingle Dimitrios Terzis
Camilla Perego
Margherita Cappa
Elisa Pianta
Federica Mauri
Pamela Principi
Biocementation beyond the Petri dish, scaling up to 900 L batches and a meter-scale column
Scientific Reports
Biocementation
Ureolysis
MICP
Bioreactor
Cultivation
Mineralization
title Biocementation beyond the Petri dish, scaling up to 900 L batches and a meter-scale column
title_full Biocementation beyond the Petri dish, scaling up to 900 L batches and a meter-scale column
title_fullStr Biocementation beyond the Petri dish, scaling up to 900 L batches and a meter-scale column
title_full_unstemmed Biocementation beyond the Petri dish, scaling up to 900 L batches and a meter-scale column
title_short Biocementation beyond the Petri dish, scaling up to 900 L batches and a meter-scale column
title_sort biocementation beyond the petri dish scaling up to 900 l batches and a meter scale column
topic Biocementation
Ureolysis
MICP
Bioreactor
Cultivation
Mineralization
url https://doi.org/10.1038/s41598-025-87074-9
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