Interfacial structure and strengthening mechanisms of NiO-coated graphene reinforced aluminum matrix composites

The interfacial bonding between graphene and Al critically influences the composite's strengthening efficiency. In this paper, nickel oxide nanoparticle-coated reduced graphene oxide (NiO@rGO) reinforcements were synthesized by alcohol-thermal and annealing process. Subsequently, NiO@rGO/Al com...

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Main Authors: Xin Gao, Dong Ai, Jiahao Zhang, Hongyan Yue, Xiaohua Zhang, Chunyu Zhang, Zhongkai Zhang, Jing Chang
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2238785424029053
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author Xin Gao
Dong Ai
Jiahao Zhang
Hongyan Yue
Xiaohua Zhang
Chunyu Zhang
Zhongkai Zhang
Jing Chang
author_facet Xin Gao
Dong Ai
Jiahao Zhang
Hongyan Yue
Xiaohua Zhang
Chunyu Zhang
Zhongkai Zhang
Jing Chang
author_sort Xin Gao
collection DOAJ
description The interfacial bonding between graphene and Al critically influences the composite's strengthening efficiency. In this paper, nickel oxide nanoparticle-coated reduced graphene oxide (NiO@rGO) reinforcements were synthesized by alcohol-thermal and annealing process. Subsequently, NiO@rGO/Al composites were fabricated through intermittent ball milling and hot-press sintering. The presence of NiO leads to a thermite reaction during the high-temperature sintering process, forming a distinctive graded interface structure of graphene/Al2O3/Al, which boosts the interface bonding strength and enhances the load-transfer ability. Concurrently, the thermal effect generated by the Al thermal reaction would facilitate the long-distance diffusion of Ni atoms, contributing to the generation of intragranular Al3Ni, which avoids premature fracture due to stress concentration at the interface. Consequently, the composite demonstrates excellent mechanical properties. Compared to pure Al, the composite's ultimate tensile strength has increased by 66% (143.1 ± 2.3 MPa). Theoretical modeling analysis indicates that the primary enhancements in the NiO@rGO/Al composite material stem from load transfer and interface thermal mismatch.
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institution Kabale University
issn 2238-7854
language English
publishDate 2025-03-01
publisher Elsevier
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series Journal of Materials Research and Technology
spelling doaj-art-a83d16ef7e3343b79ff4837e5ac4245e2025-01-23T05:26:51ZengElsevierJournal of Materials Research and Technology2238-78542025-03-013514941503Interfacial structure and strengthening mechanisms of NiO-coated graphene reinforced aluminum matrix compositesXin Gao0Dong Ai1Jiahao Zhang2Hongyan Yue3Xiaohua Zhang4Chunyu Zhang5Zhongkai Zhang6Jing Chang7School of Materials Science and Chemical Engineering, Harbin University of Science and Technology, Harbin, 150040, PR ChinaSchool of Materials Science and Chemical Engineering, Harbin University of Science and Technology, Harbin, 150040, PR ChinaSchool of Materials Science and Chemical Engineering, Harbin University of Science and Technology, Harbin, 150040, PR ChinaSchool of Materials Science and Chemical Engineering, Harbin University of Science and Technology, Harbin, 150040, PR China; Corresponding author.School of Materials Science and Chemical Engineering, Harbin University of Science and Technology, Harbin, 150040, PR ChinaHarbin Dongsheng Metal Technology (Group) Co., Ltd., Harbin, 150060, PR ChinaHarbin Dongsheng Metal Technology (Group) Co., Ltd., Harbin, 150060, PR China; Corresponding author.School of Material Science and Engineering, Tiangong University, Tianjin, 300387, PR ChinaThe interfacial bonding between graphene and Al critically influences the composite's strengthening efficiency. In this paper, nickel oxide nanoparticle-coated reduced graphene oxide (NiO@rGO) reinforcements were synthesized by alcohol-thermal and annealing process. Subsequently, NiO@rGO/Al composites were fabricated through intermittent ball milling and hot-press sintering. The presence of NiO leads to a thermite reaction during the high-temperature sintering process, forming a distinctive graded interface structure of graphene/Al2O3/Al, which boosts the interface bonding strength and enhances the load-transfer ability. Concurrently, the thermal effect generated by the Al thermal reaction would facilitate the long-distance diffusion of Ni atoms, contributing to the generation of intragranular Al3Ni, which avoids premature fracture due to stress concentration at the interface. Consequently, the composite demonstrates excellent mechanical properties. Compared to pure Al, the composite's ultimate tensile strength has increased by 66% (143.1 ± 2.3 MPa). Theoretical modeling analysis indicates that the primary enhancements in the NiO@rGO/Al composite material stem from load transfer and interface thermal mismatch.http://www.sciencedirect.com/science/article/pii/S2238785424029053GrapheneAluminum matrix compositesInterfacial bondingMechanical properties
spellingShingle Xin Gao
Dong Ai
Jiahao Zhang
Hongyan Yue
Xiaohua Zhang
Chunyu Zhang
Zhongkai Zhang
Jing Chang
Interfacial structure and strengthening mechanisms of NiO-coated graphene reinforced aluminum matrix composites
Journal of Materials Research and Technology
Graphene
Aluminum matrix composites
Interfacial bonding
Mechanical properties
title Interfacial structure and strengthening mechanisms of NiO-coated graphene reinforced aluminum matrix composites
title_full Interfacial structure and strengthening mechanisms of NiO-coated graphene reinforced aluminum matrix composites
title_fullStr Interfacial structure and strengthening mechanisms of NiO-coated graphene reinforced aluminum matrix composites
title_full_unstemmed Interfacial structure and strengthening mechanisms of NiO-coated graphene reinforced aluminum matrix composites
title_short Interfacial structure and strengthening mechanisms of NiO-coated graphene reinforced aluminum matrix composites
title_sort interfacial structure and strengthening mechanisms of nio coated graphene reinforced aluminum matrix composites
topic Graphene
Aluminum matrix composites
Interfacial bonding
Mechanical properties
url http://www.sciencedirect.com/science/article/pii/S2238785424029053
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AT jiahaozhang interfacialstructureandstrengtheningmechanismsofniocoatedgraphenereinforcedaluminummatrixcomposites
AT hongyanyue interfacialstructureandstrengtheningmechanismsofniocoatedgraphenereinforcedaluminummatrixcomposites
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