Anomaly Detection and Root Cause Analysis for Energy Consumption of Medium and Heavy Plate: A Novel Method Based on Bayesian Neural Network with Adam Variational Inference

Anomaly detection and root cause analysis of energy consumption not only optimize energy use and improve equipment reliability but also contribute to green and low-carbon development. This paper proposes a comprehensive diagnostic framework for detecting anomalies, conducting causal analysis, and tr...

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Main Authors: Qiang Guo, Fenghe Li, Hengwen Liu, Jin Guo
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Algorithms
Subjects:
Online Access:https://www.mdpi.com/1999-4893/18/1/11
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author Qiang Guo
Fenghe Li
Hengwen Liu
Jin Guo
author_facet Qiang Guo
Fenghe Li
Hengwen Liu
Jin Guo
author_sort Qiang Guo
collection DOAJ
description Anomaly detection and root cause analysis of energy consumption not only optimize energy use and improve equipment reliability but also contribute to green and low-carbon development. This paper proposes a comprehensive diagnostic framework for detecting anomalies, conducting causal analysis, and tracing root causes of energy consumption in medium and heavy plate manufacturing, integrating process mechanisms, expert knowledge, and industrial big data. First, a two-stage anomaly detection method based on box plot analysis is developed to identify energy consumption irregularities. Next, a weighted Granger causality analysis method based on LSTM is introduced, which effectively captures the nonlinear and temporal relationships of process variables, enabling the identification of abnormal causal pathways. Finally, a root cause tracing algorithm using an Adam-based variational inference Bayesian neural network is proposed to pinpoint the underlying factors responsible for the anomalies. Experimental results validate the effectiveness of the proposed methods.
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institution Kabale University
issn 1999-4893
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publishDate 2025-01-01
publisher MDPI AG
record_format Article
series Algorithms
spelling doaj-art-9f9fb5532106461da4f10fe56b85f00d2025-01-24T13:17:28ZengMDPI AGAlgorithms1999-48932025-01-011811110.3390/a18010011Anomaly Detection and Root Cause Analysis for Energy Consumption of Medium and Heavy Plate: A Novel Method Based on Bayesian Neural Network with Adam Variational InferenceQiang Guo0Fenghe Li1Hengwen Liu2Jin Guo3National Engineering Research Center for Advanced Rolling Technology and Intelligent Manufacturing, University of Science and Technology Beijing, Beijing 100083, ChinaSchool of Automation and Electrical Engineering, University of Science and Technology Beijing, Beijing 100083, ChinaNational Engineering Research Center for Advanced Rolling Technology and Intelligent Manufacturing, University of Science and Technology Beijing, Beijing 100083, ChinaSchool of Automation and Electrical Engineering, University of Science and Technology Beijing, Beijing 100083, ChinaAnomaly detection and root cause analysis of energy consumption not only optimize energy use and improve equipment reliability but also contribute to green and low-carbon development. This paper proposes a comprehensive diagnostic framework for detecting anomalies, conducting causal analysis, and tracing root causes of energy consumption in medium and heavy plate manufacturing, integrating process mechanisms, expert knowledge, and industrial big data. First, a two-stage anomaly detection method based on box plot analysis is developed to identify energy consumption irregularities. Next, a weighted Granger causality analysis method based on LSTM is introduced, which effectively captures the nonlinear and temporal relationships of process variables, enabling the identification of abnormal causal pathways. Finally, a root cause tracing algorithm using an Adam-based variational inference Bayesian neural network is proposed to pinpoint the underlying factors responsible for the anomalies. Experimental results validate the effectiveness of the proposed methods.https://www.mdpi.com/1999-4893/18/1/11medium and heavy plateenergy consumptionanomaly detectionGranger causalityroot causeBayesian neural network
spellingShingle Qiang Guo
Fenghe Li
Hengwen Liu
Jin Guo
Anomaly Detection and Root Cause Analysis for Energy Consumption of Medium and Heavy Plate: A Novel Method Based on Bayesian Neural Network with Adam Variational Inference
Algorithms
medium and heavy plate
energy consumption
anomaly detection
Granger causality
root cause
Bayesian neural network
title Anomaly Detection and Root Cause Analysis for Energy Consumption of Medium and Heavy Plate: A Novel Method Based on Bayesian Neural Network with Adam Variational Inference
title_full Anomaly Detection and Root Cause Analysis for Energy Consumption of Medium and Heavy Plate: A Novel Method Based on Bayesian Neural Network with Adam Variational Inference
title_fullStr Anomaly Detection and Root Cause Analysis for Energy Consumption of Medium and Heavy Plate: A Novel Method Based on Bayesian Neural Network with Adam Variational Inference
title_full_unstemmed Anomaly Detection and Root Cause Analysis for Energy Consumption of Medium and Heavy Plate: A Novel Method Based on Bayesian Neural Network with Adam Variational Inference
title_short Anomaly Detection and Root Cause Analysis for Energy Consumption of Medium and Heavy Plate: A Novel Method Based on Bayesian Neural Network with Adam Variational Inference
title_sort anomaly detection and root cause analysis for energy consumption of medium and heavy plate a novel method based on bayesian neural network with adam variational inference
topic medium and heavy plate
energy consumption
anomaly detection
Granger causality
root cause
Bayesian neural network
url https://www.mdpi.com/1999-4893/18/1/11
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AT fengheli anomalydetectionandrootcauseanalysisforenergyconsumptionofmediumandheavyplateanovelmethodbasedonbayesianneuralnetworkwithadamvariationalinference
AT hengwenliu anomalydetectionandrootcauseanalysisforenergyconsumptionofmediumandheavyplateanovelmethodbasedonbayesianneuralnetworkwithadamvariationalinference
AT jinguo anomalydetectionandrootcauseanalysisforenergyconsumptionofmediumandheavyplateanovelmethodbasedonbayesianneuralnetworkwithadamvariationalinference