Polycotton waste textile recycling by sequential hydrolysis and glycolysis

Abstract As a result of the current high throughput of the fast fashion collections and the concomitant decrease in product lifetime, we are facing enormous amounts of textile waste. Since textiles are often a blend of multiple fibers (predominantly cotton and polyester) and contain various differen...

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Main Authors: Nienke Leenders, Rijk M. Moerbeek, Matthijs J. Puijk, Robbert J. A. Bronkhorst, Jorge Bueno Morón, Gerard P. M. van Klink, Gert-Jan M. Gruter
Format: Article
Language:English
Published: Nature Portfolio 2025-01-01
Series:Nature Communications
Online Access:https://doi.org/10.1038/s41467-025-55935-6
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author Nienke Leenders
Rijk M. Moerbeek
Matthijs J. Puijk
Robbert J. A. Bronkhorst
Jorge Bueno Morón
Gerard P. M. van Klink
Gert-Jan M. Gruter
author_facet Nienke Leenders
Rijk M. Moerbeek
Matthijs J. Puijk
Robbert J. A. Bronkhorst
Jorge Bueno Morón
Gerard P. M. van Klink
Gert-Jan M. Gruter
author_sort Nienke Leenders
collection DOAJ
description Abstract As a result of the current high throughput of the fast fashion collections and the concomitant decrease in product lifetime, we are facing enormous amounts of textile waste. Since textiles are often a blend of multiple fibers (predominantly cotton and polyester) and contain various different components, proper waste management and recycling are challenging. Here, we describe a high-yield process for the sequential chemical recycling of cotton and polyester from mixed waste textiles. The utilization of 43 wt% hydrochloric acid for the acid hydrolysis of polycotton (44/56 cotton/polyester, room temperature, 24 h) results in a 75% molar glucose yield from the cotton fraction, whereafter the hydrolysate solution is easily separated from the solid polyester residue. The reaction is scalable, as similar results are obtained for experiments performed at 1 mL, 0.1, and 1.0 L and even in a 230 L pilot plant reactor, where mixed postconsumer polycotton waste textile is successfully recycled. The residual polyester is successfully converted via glycolysis to bis(2-hydroxyethyl) terephthalate in 78% isolated yield (>98% purity).
format Article
id doaj-art-93eaed5420414f0bb51e60df588fa794
institution Kabale University
issn 2041-1723
language English
publishDate 2025-01-01
publisher Nature Portfolio
record_format Article
series Nature Communications
spelling doaj-art-93eaed5420414f0bb51e60df588fa7942025-02-02T12:31:32ZengNature PortfolioNature Communications2041-17232025-01-011611810.1038/s41467-025-55935-6Polycotton waste textile recycling by sequential hydrolysis and glycolysisNienke Leenders0Rijk M. Moerbeek1Matthijs J. Puijk2Robbert J. A. Bronkhorst3Jorge Bueno Morón4Gerard P. M. van Klink5Gert-Jan M. Gruter6Van ’t Hoff Institute for Molecular Sciences, University of AmsterdamFaculty of Science and Technology, Hogeschool LeidenAvantium Support BVAvantium Support BVAvantium Support BVVan ’t Hoff Institute for Molecular Sciences, University of AmsterdamVan ’t Hoff Institute for Molecular Sciences, University of AmsterdamAbstract As a result of the current high throughput of the fast fashion collections and the concomitant decrease in product lifetime, we are facing enormous amounts of textile waste. Since textiles are often a blend of multiple fibers (predominantly cotton and polyester) and contain various different components, proper waste management and recycling are challenging. Here, we describe a high-yield process for the sequential chemical recycling of cotton and polyester from mixed waste textiles. The utilization of 43 wt% hydrochloric acid for the acid hydrolysis of polycotton (44/56 cotton/polyester, room temperature, 24 h) results in a 75% molar glucose yield from the cotton fraction, whereafter the hydrolysate solution is easily separated from the solid polyester residue. The reaction is scalable, as similar results are obtained for experiments performed at 1 mL, 0.1, and 1.0 L and even in a 230 L pilot plant reactor, where mixed postconsumer polycotton waste textile is successfully recycled. The residual polyester is successfully converted via glycolysis to bis(2-hydroxyethyl) terephthalate in 78% isolated yield (>98% purity).https://doi.org/10.1038/s41467-025-55935-6
spellingShingle Nienke Leenders
Rijk M. Moerbeek
Matthijs J. Puijk
Robbert J. A. Bronkhorst
Jorge Bueno Morón
Gerard P. M. van Klink
Gert-Jan M. Gruter
Polycotton waste textile recycling by sequential hydrolysis and glycolysis
Nature Communications
title Polycotton waste textile recycling by sequential hydrolysis and glycolysis
title_full Polycotton waste textile recycling by sequential hydrolysis and glycolysis
title_fullStr Polycotton waste textile recycling by sequential hydrolysis and glycolysis
title_full_unstemmed Polycotton waste textile recycling by sequential hydrolysis and glycolysis
title_short Polycotton waste textile recycling by sequential hydrolysis and glycolysis
title_sort polycotton waste textile recycling by sequential hydrolysis and glycolysis
url https://doi.org/10.1038/s41467-025-55935-6
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