Uncovering the Hydrocracking Efficiency of Iron-Based Catalysts: A Novel Approach to Asphaltene Transformation in Iranian Heavy Oil

In the quest for optimal asphaltene conversion, this study investigated a range of cost-effective and easily accessible catalyst precursors, targeting both high yields of lighter products and minimal coke formation. The hydrocracking experiments were conducted within a 10 ml bomb-type reactor equipp...

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Main Authors: Muzaffer Yaşar, Savaş Gürdal, Kadir Yılmaz
Format: Article
Language:English
Published: Çanakkale Onsekiz Mart University 2024-06-01
Series:Journal of Advanced Research in Natural and Applied Sciences
Subjects:
Online Access:https://dergipark.org.tr/en/download/article-file/3496714
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author Muzaffer Yaşar
Savaş Gürdal
Kadir Yılmaz
author_facet Muzaffer Yaşar
Savaş Gürdal
Kadir Yılmaz
author_sort Muzaffer Yaşar
collection DOAJ
description In the quest for optimal asphaltene conversion, this study investigated a range of cost-effective and easily accessible catalyst precursors, targeting both high yields of lighter products and minimal coke formation. The hydrocracking experiments were conducted within a 10 ml bomb-type reactor equipped with a reciprocating stirrer operating at a reciprocation rate of 200 times per minute. The experiments were performed at a temperature of 425°C for a duration of 90 minutes, with an initial hydrogen pressure of 100 bar. The outcomes of each experiment were assessed in terms of liquid products, coke production and C5- gas products. To analyze the Iranian heavy asphaltene, Nuclear Magnetic Resonance (1H NMR), Gel Permeation Chromatography (GPC) and elemental analysis were employed. Gas products were characterized using Gas Chromatography (GC). The investigation aimed to identify the catalyst precursor mixture that would maximize asphaltene conversion while minimizing coke production. A series of catalyst precursors, encompassing FeSO4·H2O, its binary mixtures with metal oxides (Fe2O3, Al2O3, CaO, SiO2), and combinations of Fe2O3, Al2O3, and SiO2 with elemental sulfur, were evaluated. The experimental results demonstrated that the toluene-soluble fraction (TSF), which includes the middle distillate portion, could be increased to a maximum of 56% while concurrently reducing the coke yield to 19%, down from the initial 36.9% when no precursor was used.
format Article
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institution Kabale University
issn 2757-5195
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publishDate 2024-06-01
publisher Çanakkale Onsekiz Mart University
record_format Article
series Journal of Advanced Research in Natural and Applied Sciences
spelling doaj-art-9356985f3ce3445995ca9bee59c7406e2025-02-05T18:13:02ZengÇanakkale Onsekiz Mart UniversityJournal of Advanced Research in Natural and Applied Sciences2757-51952024-06-0110224325110.28979/jarnas.1381226453Uncovering the Hydrocracking Efficiency of Iron-Based Catalysts: A Novel Approach to Asphaltene Transformation in Iranian Heavy OilMuzaffer Yaşar0https://orcid.org/0000-0001-5877-8008Savaş Gürdal1https://orcid.org/0000-0002-1149-4371Kadir Yılmaz2https://orcid.org/0000-0003-0275-0916İSTANBUL ÜNİVERSİTESİ-CERRAHPAŞAÇANAKKALE ONSEKİZ MART ÜNİVERSİTESİCANAKKALE ONSEKIZ MART UNIVERSITYIn the quest for optimal asphaltene conversion, this study investigated a range of cost-effective and easily accessible catalyst precursors, targeting both high yields of lighter products and minimal coke formation. The hydrocracking experiments were conducted within a 10 ml bomb-type reactor equipped with a reciprocating stirrer operating at a reciprocation rate of 200 times per minute. The experiments were performed at a temperature of 425°C for a duration of 90 minutes, with an initial hydrogen pressure of 100 bar. The outcomes of each experiment were assessed in terms of liquid products, coke production and C5- gas products. To analyze the Iranian heavy asphaltene, Nuclear Magnetic Resonance (1H NMR), Gel Permeation Chromatography (GPC) and elemental analysis were employed. Gas products were characterized using Gas Chromatography (GC). The investigation aimed to identify the catalyst precursor mixture that would maximize asphaltene conversion while minimizing coke production. A series of catalyst precursors, encompassing FeSO4·H2O, its binary mixtures with metal oxides (Fe2O3, Al2O3, CaO, SiO2), and combinations of Fe2O3, Al2O3, and SiO2 with elemental sulfur, were evaluated. The experimental results demonstrated that the toluene-soluble fraction (TSF), which includes the middle distillate portion, could be increased to a maximum of 56% while concurrently reducing the coke yield to 19%, down from the initial 36.9% when no precursor was used.https://dergipark.org.tr/en/download/article-file/3496714asphaltenehydrocrackingiron-based catalystoptimization
spellingShingle Muzaffer Yaşar
Savaş Gürdal
Kadir Yılmaz
Uncovering the Hydrocracking Efficiency of Iron-Based Catalysts: A Novel Approach to Asphaltene Transformation in Iranian Heavy Oil
Journal of Advanced Research in Natural and Applied Sciences
asphaltene
hydrocracking
iron-based catalyst
optimization
title Uncovering the Hydrocracking Efficiency of Iron-Based Catalysts: A Novel Approach to Asphaltene Transformation in Iranian Heavy Oil
title_full Uncovering the Hydrocracking Efficiency of Iron-Based Catalysts: A Novel Approach to Asphaltene Transformation in Iranian Heavy Oil
title_fullStr Uncovering the Hydrocracking Efficiency of Iron-Based Catalysts: A Novel Approach to Asphaltene Transformation in Iranian Heavy Oil
title_full_unstemmed Uncovering the Hydrocracking Efficiency of Iron-Based Catalysts: A Novel Approach to Asphaltene Transformation in Iranian Heavy Oil
title_short Uncovering the Hydrocracking Efficiency of Iron-Based Catalysts: A Novel Approach to Asphaltene Transformation in Iranian Heavy Oil
title_sort uncovering the hydrocracking efficiency of iron based catalysts a novel approach to asphaltene transformation in iranian heavy oil
topic asphaltene
hydrocracking
iron-based catalyst
optimization
url https://dergipark.org.tr/en/download/article-file/3496714
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AT savasgurdal uncoveringthehydrocrackingefficiencyofironbasedcatalystsanovelapproachtoasphaltenetransformationiniranianheavyoil
AT kadiryılmaz uncoveringthehydrocrackingefficiencyofironbasedcatalystsanovelapproachtoasphaltenetransformationiniranianheavyoil