Spacer Designs for Improved Hydrodynamics and Filtration Efficiency in Sea Water Reverse Osmosis

Reverse osmosis (RO) filtration performance is heavily influenced by the design of the feed spacer. Spacer design impacts hydrodynamic patterns within the system, affecting water production and concentration polarization. Two spacer designs, namely pillar (P) and standard (S), were investigated to i...

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Main Authors: Sarah Kerdi, Adnan Qamar, Henry J. Tanudjaja, Noreddine Ghaffour
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Membranes
Subjects:
Online Access:https://www.mdpi.com/2077-0375/15/1/32
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author Sarah Kerdi
Adnan Qamar
Henry J. Tanudjaja
Noreddine Ghaffour
author_facet Sarah Kerdi
Adnan Qamar
Henry J. Tanudjaja
Noreddine Ghaffour
author_sort Sarah Kerdi
collection DOAJ
description Reverse osmosis (RO) filtration performance is heavily influenced by the design of the feed spacer. Spacer design impacts hydrodynamic patterns within the system, affecting water production and concentration polarization. Two spacer designs, namely pillar (P) and standard (S), were investigated to improve the performance of a commercially available spacer design (C) in the RO process. Two approaches were employed to evaluate spacer performance. First, direct numerical simulation (DNS) was utilized to fundamentally understand the hydrodynamics generated by each spacer design. Second, laboratory RO experiments were conducted to confirm the simulation results. The P and S spacers induced higher flow velocity and vorticity than the C spacer, as confirmed by simulations and experiments. Reduced dead zones were also demonstrated using P and S spacers. However, the standard spacer design exhibited a clear advantage in promoting more efficient mixing within the filtration channels. This enhanced mixing substantially reduced salt concentration at the membrane surface, improving the filtration performance. In agreement with the permeation velocity computation, the S spacer achieved the highest improvement (13%) in both flux yield and specific flux relative to the C spacer. This finding confirms the S spacer’s ability to enhance RO performance while reducing energy consumption.
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institution Kabale University
issn 2077-0375
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publishDate 2025-01-01
publisher MDPI AG
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series Membranes
spelling doaj-art-8fcb2c420c9743f7a323fbac131e6d882025-01-24T13:41:05ZengMDPI AGMembranes2077-03752025-01-011513210.3390/membranes15010032Spacer Designs for Improved Hydrodynamics and Filtration Efficiency in Sea Water Reverse OsmosisSarah Kerdi0Adnan Qamar1Henry J. Tanudjaja2Noreddine Ghaffour3Environmental Science and Engineering Program, Division of Biological and Environmental Science and Engineering (BESE), King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Saudi ArabiaEnvironmental Science and Engineering Program, Division of Biological and Environmental Science and Engineering (BESE), King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Saudi ArabiaEnvironmental Science and Engineering Program, Division of Biological and Environmental Science and Engineering (BESE), King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Saudi ArabiaEnvironmental Science and Engineering Program, Division of Biological and Environmental Science and Engineering (BESE), King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Saudi ArabiaReverse osmosis (RO) filtration performance is heavily influenced by the design of the feed spacer. Spacer design impacts hydrodynamic patterns within the system, affecting water production and concentration polarization. Two spacer designs, namely pillar (P) and standard (S), were investigated to improve the performance of a commercially available spacer design (C) in the RO process. Two approaches were employed to evaluate spacer performance. First, direct numerical simulation (DNS) was utilized to fundamentally understand the hydrodynamics generated by each spacer design. Second, laboratory RO experiments were conducted to confirm the simulation results. The P and S spacers induced higher flow velocity and vorticity than the C spacer, as confirmed by simulations and experiments. Reduced dead zones were also demonstrated using P and S spacers. However, the standard spacer design exhibited a clear advantage in promoting more efficient mixing within the filtration channels. This enhanced mixing substantially reduced salt concentration at the membrane surface, improving the filtration performance. In agreement with the permeation velocity computation, the S spacer achieved the highest improvement (13%) in both flux yield and specific flux relative to the C spacer. This finding confirms the S spacer’s ability to enhance RO performance while reducing energy consumption.https://www.mdpi.com/2077-0375/15/1/32feed spacerreverse osmosisdirect numerical simulationsconcentration polarizationhydrodynamics
spellingShingle Sarah Kerdi
Adnan Qamar
Henry J. Tanudjaja
Noreddine Ghaffour
Spacer Designs for Improved Hydrodynamics and Filtration Efficiency in Sea Water Reverse Osmosis
Membranes
feed spacer
reverse osmosis
direct numerical simulations
concentration polarization
hydrodynamics
title Spacer Designs for Improved Hydrodynamics and Filtration Efficiency in Sea Water Reverse Osmosis
title_full Spacer Designs for Improved Hydrodynamics and Filtration Efficiency in Sea Water Reverse Osmosis
title_fullStr Spacer Designs for Improved Hydrodynamics and Filtration Efficiency in Sea Water Reverse Osmosis
title_full_unstemmed Spacer Designs for Improved Hydrodynamics and Filtration Efficiency in Sea Water Reverse Osmosis
title_short Spacer Designs for Improved Hydrodynamics and Filtration Efficiency in Sea Water Reverse Osmosis
title_sort spacer designs for improved hydrodynamics and filtration efficiency in sea water reverse osmosis
topic feed spacer
reverse osmosis
direct numerical simulations
concentration polarization
hydrodynamics
url https://www.mdpi.com/2077-0375/15/1/32
work_keys_str_mv AT sarahkerdi spacerdesignsforimprovedhydrodynamicsandfiltrationefficiencyinseawaterreverseosmosis
AT adnanqamar spacerdesignsforimprovedhydrodynamicsandfiltrationefficiencyinseawaterreverseosmosis
AT henryjtanudjaja spacerdesignsforimprovedhydrodynamicsandfiltrationefficiencyinseawaterreverseosmosis
AT noreddineghaffour spacerdesignsforimprovedhydrodynamicsandfiltrationefficiencyinseawaterreverseosmosis