Monotonic and cyclic compressive performance of self-monitoring MWCNT/PA12 cellular composites manufactured by selective laser sintering

Herein, we experimentally investigate the mechanical and piezoresistive properties of selectively laser-sintered cellular composites under monotonic and cyclic compressive loading. Hexagonal honeycomb structures (HHSs) with relative densities of 20 %, 30 %, and 40 % were 3D printed from a ball-mille...

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Main Authors: Muhammad Umar Azam, S Kumar, Andreas Schiffer
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Composites Part C: Open Access
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Online Access:http://www.sciencedirect.com/science/article/pii/S2666682025000106
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author Muhammad Umar Azam
S Kumar
Andreas Schiffer
author_facet Muhammad Umar Azam
S Kumar
Andreas Schiffer
author_sort Muhammad Umar Azam
collection DOAJ
description Herein, we experimentally investigate the mechanical and piezoresistive properties of selectively laser-sintered cellular composites under monotonic and cyclic compressive loading. Hexagonal honeycomb structures (HHSs) with relative densities of 20 %, 30 %, and 40 % were 3D printed from a ball-milled nanocomposite powder of multi-walled carbon nanotubes (MWCNTs) and polyamide 12 (PA12) with 0.3 wt.% MWCNTs. The pure PA12 HHSs exhibited lower porosity and superior mechanical properties, including collapse strength, elastic modulus and energy absorption, particularly at higher relative densities (30 % and 40 %). Notably, the specific energy absorption for the PA12 HHSs reached 24 J g⁻¹, under out-of-plane compression at 40 % relative density. Compared to neat PA12, the MWCNT/PA12 HHSs showed a reduction in strength and modulus but demonstrated excellent energy absorption efficiency of up to 53 %. Moreover, MWCNT/PA12 HHSs exhibited exceptional strain-sensing capabilities in the elastic region with gauge factors of up to 25. Cyclic tests showed that the zero-load resistance increased significantly as damage progressed during the collapse phase, highlighting their potential for application in smart, lightweight structures with integrated strain and damage-sensing functionalities.
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publishDate 2025-03-01
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series Composites Part C: Open Access
spelling doaj-art-7d909bac02a54b038e33e4f3a07b73ee2025-02-02T05:29:24ZengElsevierComposites Part C: Open Access2666-68202025-03-0116100566Monotonic and cyclic compressive performance of self-monitoring MWCNT/PA12 cellular composites manufactured by selective laser sinteringMuhammad Umar Azam0S Kumar1Andreas Schiffer2Department of Mechanical and Nuclear Engineering, Khalifa University of Science and Technology, Abu Dhabi, 127788, United Arab EmiratesJames Watt School of Engineering, University of Glasgow, Glasgow, G12 8QQ, UK; Corresponding authors.Department of Mechanical and Nuclear Engineering, Khalifa University of Science and Technology, Abu Dhabi, 127788, United Arab Emirates; Advanced Research and Innovation Center (ARIC), Khalifa University of Science and Technology, 127788, Abu Dhabi, United Arab Emirates; Corresponding authors.Herein, we experimentally investigate the mechanical and piezoresistive properties of selectively laser-sintered cellular composites under monotonic and cyclic compressive loading. Hexagonal honeycomb structures (HHSs) with relative densities of 20 %, 30 %, and 40 % were 3D printed from a ball-milled nanocomposite powder of multi-walled carbon nanotubes (MWCNTs) and polyamide 12 (PA12) with 0.3 wt.% MWCNTs. The pure PA12 HHSs exhibited lower porosity and superior mechanical properties, including collapse strength, elastic modulus and energy absorption, particularly at higher relative densities (30 % and 40 %). Notably, the specific energy absorption for the PA12 HHSs reached 24 J g⁻¹, under out-of-plane compression at 40 % relative density. Compared to neat PA12, the MWCNT/PA12 HHSs showed a reduction in strength and modulus but demonstrated excellent energy absorption efficiency of up to 53 %. Moreover, MWCNT/PA12 HHSs exhibited exceptional strain-sensing capabilities in the elastic region with gauge factors of up to 25. Cyclic tests showed that the zero-load resistance increased significantly as damage progressed during the collapse phase, highlighting their potential for application in smart, lightweight structures with integrated strain and damage-sensing functionalities.http://www.sciencedirect.com/science/article/pii/S26666820250001063D printingStrain sensingDamage sensingMultifunctional composites
spellingShingle Muhammad Umar Azam
S Kumar
Andreas Schiffer
Monotonic and cyclic compressive performance of self-monitoring MWCNT/PA12 cellular composites manufactured by selective laser sintering
Composites Part C: Open Access
3D printing
Strain sensing
Damage sensing
Multifunctional composites
title Monotonic and cyclic compressive performance of self-monitoring MWCNT/PA12 cellular composites manufactured by selective laser sintering
title_full Monotonic and cyclic compressive performance of self-monitoring MWCNT/PA12 cellular composites manufactured by selective laser sintering
title_fullStr Monotonic and cyclic compressive performance of self-monitoring MWCNT/PA12 cellular composites manufactured by selective laser sintering
title_full_unstemmed Monotonic and cyclic compressive performance of self-monitoring MWCNT/PA12 cellular composites manufactured by selective laser sintering
title_short Monotonic and cyclic compressive performance of self-monitoring MWCNT/PA12 cellular composites manufactured by selective laser sintering
title_sort monotonic and cyclic compressive performance of self monitoring mwcnt pa12 cellular composites manufactured by selective laser sintering
topic 3D printing
Strain sensing
Damage sensing
Multifunctional composites
url http://www.sciencedirect.com/science/article/pii/S2666682025000106
work_keys_str_mv AT muhammadumarazam monotonicandcycliccompressiveperformanceofselfmonitoringmwcntpa12cellularcompositesmanufacturedbyselectivelasersintering
AT skumar monotonicandcycliccompressiveperformanceofselfmonitoringmwcntpa12cellularcompositesmanufacturedbyselectivelasersintering
AT andreasschiffer monotonicandcycliccompressiveperformanceofselfmonitoringmwcntpa12cellularcompositesmanufacturedbyselectivelasersintering