Flow shop manufacturing layout as low carbon approach for application in bonding wire drawing industry
Modern manufacturing environments are yet to fulfil the evergrowing competitive supply and demand due to the limitation of conventional production approaches. A low-carbon approach incorporating the change from process to product-centric manufacturing systems could conserve energy while fulfilling s...
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| Format: | Article |
| Language: | English |
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EDP Sciences
2025-01-01
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| Series: | E3S Web of Conferences |
| Online Access: | https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/03/e3sconf_isgst2024_04015.pdf |
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| _version_ | 1832098513487396864 |
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| author | Rajandran Vinod Prakash Joshua Kamaruddin Shahrul |
| author_facet | Rajandran Vinod Prakash Joshua Kamaruddin Shahrul |
| author_sort | Rajandran Vinod |
| collection | DOAJ |
| description | Modern manufacturing environments are yet to fulfil the evergrowing competitive supply and demand due to the limitation of conventional production approaches. A low-carbon approach incorporating the change from process to product-centric manufacturing systems could conserve energy while fulfilling supply and demand requirements in a competitive market. Current study had conducted a case study in a bonding wire factory that operates on process-oriented system with job shop layout. Preliminary data collection had assessed the existing practices on the factory's shop floor, and simulation model using WITNESS software was developed using this data. A job shop to flow shop conversion framework was developed with the integration of factors such as shop floor layout, order release, and dispatch rule play crucial roles in the conversion process of the production system. Based on the application of the conversion framework encompassing six future production system models, CL-SPT model which uses flow shop as layout, CONLOAD as order release and shortest processing time as the dispatch rule is selected as the best performing and economical production system. This model enhanced the output and average flow time by 2.7% and 27.7%, respectively, in tandem with low-carbon requisites while retaining machine utilization performance equivalent to the conventional system. |
| format | Article |
| id | doaj-art-68ad6120f7464380b598adb1ebe0b680 |
| institution | Kabale University |
| issn | 2267-1242 |
| language | English |
| publishDate | 2025-01-01 |
| publisher | EDP Sciences |
| record_format | Article |
| series | E3S Web of Conferences |
| spelling | doaj-art-68ad6120f7464380b598adb1ebe0b6802025-02-05T10:47:34ZengEDP SciencesE3S Web of Conferences2267-12422025-01-016030401510.1051/e3sconf/202560304015e3sconf_isgst2024_04015Flow shop manufacturing layout as low carbon approach for application in bonding wire drawing industryRajandran Vinod0Prakash Joshua1Kamaruddin Shahrul2Faculty of Engineering and Green Technology, Universiti Tunku Abdul RahmanFaculty of Engineering and Green Technology, Universiti Tunku Abdul RahmanMechanical Engineering Department, Universiti Teknologi PETRONASModern manufacturing environments are yet to fulfil the evergrowing competitive supply and demand due to the limitation of conventional production approaches. A low-carbon approach incorporating the change from process to product-centric manufacturing systems could conserve energy while fulfilling supply and demand requirements in a competitive market. Current study had conducted a case study in a bonding wire factory that operates on process-oriented system with job shop layout. Preliminary data collection had assessed the existing practices on the factory's shop floor, and simulation model using WITNESS software was developed using this data. A job shop to flow shop conversion framework was developed with the integration of factors such as shop floor layout, order release, and dispatch rule play crucial roles in the conversion process of the production system. Based on the application of the conversion framework encompassing six future production system models, CL-SPT model which uses flow shop as layout, CONLOAD as order release and shortest processing time as the dispatch rule is selected as the best performing and economical production system. This model enhanced the output and average flow time by 2.7% and 27.7%, respectively, in tandem with low-carbon requisites while retaining machine utilization performance equivalent to the conventional system.https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/03/e3sconf_isgst2024_04015.pdf |
| spellingShingle | Rajandran Vinod Prakash Joshua Kamaruddin Shahrul Flow shop manufacturing layout as low carbon approach for application in bonding wire drawing industry E3S Web of Conferences |
| title | Flow shop manufacturing layout as low carbon approach for application in bonding wire drawing industry |
| title_full | Flow shop manufacturing layout as low carbon approach for application in bonding wire drawing industry |
| title_fullStr | Flow shop manufacturing layout as low carbon approach for application in bonding wire drawing industry |
| title_full_unstemmed | Flow shop manufacturing layout as low carbon approach for application in bonding wire drawing industry |
| title_short | Flow shop manufacturing layout as low carbon approach for application in bonding wire drawing industry |
| title_sort | flow shop manufacturing layout as low carbon approach for application in bonding wire drawing industry |
| url | https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/03/e3sconf_isgst2024_04015.pdf |
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