Foamy Melamine Resin–Silica Aerogel Composite-Derived Thermal Insulation Coating
A novel class of SiO<sub>2</sub> aerogel-based resin composite with a self-formed foamy structure and an extremely low thermal conductivity, as well as excellent fire resistance, was fabricated via a room temperature and atmospheric pressure route. The self-formed foamy structure was ach...
Saved in:
| Main Authors: | , , , , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
MDPI AG
2025-01-01
|
| Series: | Nanomaterials |
| Subjects: | |
| Online Access: | https://www.mdpi.com/2079-4991/15/2/135 |
| Tags: |
Add Tag
No Tags, Be the first to tag this record!
|
| Summary: | A novel class of SiO<sub>2</sub> aerogel-based resin composite with a self-formed foamy structure and an extremely low thermal conductivity, as well as excellent fire resistance, was fabricated via a room temperature and atmospheric pressure route. The self-formed foamy structure was achieved by utilizing SiO<sub>2</sub> aerogel particles not only as a thermal insulative functional additive filler but also as nano-sized solid particles in a Picking emulsion system, adjusting the surface tension as a stabilizer at the interface between the two immiscible phases (liquid and air in this case). The results of foamy structure analyses via scanning electron microscopy, micro-CT, and N<sub>2</sub> adsorption–desorption isotherms validate the successful generation of a micro-scale porous structure with the enhancement of the aerogel nano-scale solid particles at the wall as a stabilizer. A combination of multiscale pores imbues the aerogel-based foamy coating with a low thermal conductivity, as well as a high cohesive strength. For the foamy coating studied, with variable emulsion/foaming agent/aerogel ratios of 1/2/x, the thermal conductivity decreases from 0.141 to 0.031 W/m·K, and the cohesive strength increases from being non-detectable to 0.41 MPa. The temperature difference, which is a direct indicator of the thermal insulation behavior of the foamy coating, can increase from 12.1 °C to 48.6 °C under an 80 °C hot plate. |
|---|---|
| ISSN: | 2079-4991 |