Application of Surface-Cracking Process to Improve Impact Toughness of High-Strength BCC Steel at Low Temperatures

At very low temperatures, typically ductile materials, especially body-centered cubic (BCC) steels, often exhibit an abrupt transition to brittle fracture, significantly limiting their applicability in cryogenic and low-temperature environments. This challenge arises from the inherent properties of...

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Main Authors: Minha Park, Gang Ho Lee, Byoungkoo Kim, Sanghoon Noh, Jong Bae Jeon, Changwoo Lee, Byung Jun Kim
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Crystals
Subjects:
Online Access:https://www.mdpi.com/2073-4352/15/1/69
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author Minha Park
Gang Ho Lee
Byoungkoo Kim
Sanghoon Noh
Jong Bae Jeon
Changwoo Lee
Byung Jun Kim
author_facet Minha Park
Gang Ho Lee
Byoungkoo Kim
Sanghoon Noh
Jong Bae Jeon
Changwoo Lee
Byung Jun Kim
author_sort Minha Park
collection DOAJ
description At very low temperatures, typically ductile materials, especially body-centered cubic (BCC) steels, often exhibit an abrupt transition to brittle fracture, significantly limiting their applicability in cryogenic and low-temperature environments. This challenge arises from the inherent properties of BCC steels, where ductility is drastically reduced, leading to unexpected failures under mechanical stress. Despite the advantages of high-strength BCC steels, including cost-effectiveness and mechanical robustness, their susceptibility to brittle fracture restricts their use in demanding low-temperature applications. To address this limitation, we developed an innovative surface-cracking process to enhance the impact toughness of BCC steels. The introduction of controlled surface cracks redistributes stress and energy dissipation mechanisms, improving the toughness of high-strength BCC steels at cryogenic temperatures. Microscopic observations and finite element analyses reveal that these surface cracks not only dissipate crack formation energy but also alter stress triaxiality at crack tips. This causes the stress state to transition toward a plane stress condition, effectively mitigating stress concentrations typically observed in plane strain states. By reducing localized stress severity and promoting uniform energy distribution, the surface cracks encourage failure mechanisms favoring ductile behavior over brittle fracture.
format Article
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institution Kabale University
issn 2073-4352
language English
publishDate 2025-01-01
publisher MDPI AG
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series Crystals
spelling doaj-art-6058fa3c04fd4770946f81da8fb18a3b2025-01-24T13:28:11ZengMDPI AGCrystals2073-43522025-01-011516910.3390/cryst15010069Application of Surface-Cracking Process to Improve Impact Toughness of High-Strength BCC Steel at Low TemperaturesMinha Park0Gang Ho Lee1Byoungkoo Kim2Sanghoon Noh3Jong Bae Jeon4Changwoo Lee5Byung Jun Kim6Energy System Group, Korea Institute of Industrial Technology, Busan 46938, Republic of KoreaEnergy System Group, Korea Institute of Industrial Technology, Busan 46938, Republic of KoreaEnergy System Group, Korea Institute of Industrial Technology, Busan 46938, Republic of KoreaDepartment of Materials Science and Engineering, Pukyong National University, Busan 48513, Republic of KoreaDepartment of Materials Science and Engineering, Dong-A University, Busan 49315, Republic of KoreaSteel Pipe Technology Center, Pohang Institute of Metal Industry Advancement, Pohang 37666, Republic of KoreaEnergy System Group, Korea Institute of Industrial Technology, Busan 46938, Republic of KoreaAt very low temperatures, typically ductile materials, especially body-centered cubic (BCC) steels, often exhibit an abrupt transition to brittle fracture, significantly limiting their applicability in cryogenic and low-temperature environments. This challenge arises from the inherent properties of BCC steels, where ductility is drastically reduced, leading to unexpected failures under mechanical stress. Despite the advantages of high-strength BCC steels, including cost-effectiveness and mechanical robustness, their susceptibility to brittle fracture restricts their use in demanding low-temperature applications. To address this limitation, we developed an innovative surface-cracking process to enhance the impact toughness of BCC steels. The introduction of controlled surface cracks redistributes stress and energy dissipation mechanisms, improving the toughness of high-strength BCC steels at cryogenic temperatures. Microscopic observations and finite element analyses reveal that these surface cracks not only dissipate crack formation energy but also alter stress triaxiality at crack tips. This causes the stress state to transition toward a plane stress condition, effectively mitigating stress concentrations typically observed in plane strain states. By reducing localized stress severity and promoting uniform energy distribution, the surface cracks encourage failure mechanisms favoring ductile behavior over brittle fracture.https://www.mdpi.com/2073-4352/15/1/69high-strength steelssurface-cracking processimpact toughnesslow temperaturebody-centered cubic (BCC) steels
spellingShingle Minha Park
Gang Ho Lee
Byoungkoo Kim
Sanghoon Noh
Jong Bae Jeon
Changwoo Lee
Byung Jun Kim
Application of Surface-Cracking Process to Improve Impact Toughness of High-Strength BCC Steel at Low Temperatures
Crystals
high-strength steels
surface-cracking process
impact toughness
low temperature
body-centered cubic (BCC) steels
title Application of Surface-Cracking Process to Improve Impact Toughness of High-Strength BCC Steel at Low Temperatures
title_full Application of Surface-Cracking Process to Improve Impact Toughness of High-Strength BCC Steel at Low Temperatures
title_fullStr Application of Surface-Cracking Process to Improve Impact Toughness of High-Strength BCC Steel at Low Temperatures
title_full_unstemmed Application of Surface-Cracking Process to Improve Impact Toughness of High-Strength BCC Steel at Low Temperatures
title_short Application of Surface-Cracking Process to Improve Impact Toughness of High-Strength BCC Steel at Low Temperatures
title_sort application of surface cracking process to improve impact toughness of high strength bcc steel at low temperatures
topic high-strength steels
surface-cracking process
impact toughness
low temperature
body-centered cubic (BCC) steels
url https://www.mdpi.com/2073-4352/15/1/69
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