Numerical Simulation of Fragment Separation during Rock Cutting Using a 3D Dynamic Finite Element Analysis Code

To predict fragment separation during rock cutting, previous studies on rock cutting interactions using simulation approaches, experimental tests, and theoretical methods were considered in detail. This study used the numerical code LS-DYNA (3D) to numerically simulate fragment separation. In the si...

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Main Authors: Zhenguo Lu, Lirong Wan, Qingliang Zeng, Xin Zhang, Kuidong Gao
Format: Article
Language:English
Published: Wiley 2017-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2017/3024918
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author Zhenguo Lu
Lirong Wan
Qingliang Zeng
Xin Zhang
Kuidong Gao
author_facet Zhenguo Lu
Lirong Wan
Qingliang Zeng
Xin Zhang
Kuidong Gao
author_sort Zhenguo Lu
collection DOAJ
description To predict fragment separation during rock cutting, previous studies on rock cutting interactions using simulation approaches, experimental tests, and theoretical methods were considered in detail. This study used the numerical code LS-DYNA (3D) to numerically simulate fragment separation. In the simulations, a damage material model and erosion criteria were used for the base rock, and the conical pick was designated a rigid material. The conical pick moved at varying linear speeds to cut the fixed base rock. For a given linear speed of the conical pick, numerical studies were performed for various cutting depths and mechanical properties of rock. The numerical simulation results demonstrated that the cutting forces and sizes of the separated fragments increased significantly with increasing cutting depth, compressive strength, and elastic modulus of the base rock. A strong linear relationship was observed between the mean peak cutting forces obtained from the numerical, theoretical, and experimental studies with correlation coefficients of 0.698, 0.8111, 0.868, and 0.768. The simulation results also showed an exponential relationship between the specific energy and cutting depth and a linear relationship between the specific energy and compressive strength. Overall, LS-DYNA (3D) is effective and reliable for predicting the cutting performance of a conical pick.
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series Advances in Materials Science and Engineering
spelling doaj-art-5e5fbc44dcdc41d19c899fa918dbbb612025-02-03T01:00:37ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422017-01-01201710.1155/2017/30249183024918Numerical Simulation of Fragment Separation during Rock Cutting Using a 3D Dynamic Finite Element Analysis CodeZhenguo Lu0Lirong Wan1Qingliang Zeng2Xin Zhang3Kuidong Gao4College of Mechanical and Electronic Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaCollege of Mechanical and Electronic Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaCollege of Mechanical and Electronic Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaCollege of Mechanical and Electronic Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaCollege of Mechanical and Electronic Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaTo predict fragment separation during rock cutting, previous studies on rock cutting interactions using simulation approaches, experimental tests, and theoretical methods were considered in detail. This study used the numerical code LS-DYNA (3D) to numerically simulate fragment separation. In the simulations, a damage material model and erosion criteria were used for the base rock, and the conical pick was designated a rigid material. The conical pick moved at varying linear speeds to cut the fixed base rock. For a given linear speed of the conical pick, numerical studies were performed for various cutting depths and mechanical properties of rock. The numerical simulation results demonstrated that the cutting forces and sizes of the separated fragments increased significantly with increasing cutting depth, compressive strength, and elastic modulus of the base rock. A strong linear relationship was observed between the mean peak cutting forces obtained from the numerical, theoretical, and experimental studies with correlation coefficients of 0.698, 0.8111, 0.868, and 0.768. The simulation results also showed an exponential relationship between the specific energy and cutting depth and a linear relationship between the specific energy and compressive strength. Overall, LS-DYNA (3D) is effective and reliable for predicting the cutting performance of a conical pick.http://dx.doi.org/10.1155/2017/3024918
spellingShingle Zhenguo Lu
Lirong Wan
Qingliang Zeng
Xin Zhang
Kuidong Gao
Numerical Simulation of Fragment Separation during Rock Cutting Using a 3D Dynamic Finite Element Analysis Code
Advances in Materials Science and Engineering
title Numerical Simulation of Fragment Separation during Rock Cutting Using a 3D Dynamic Finite Element Analysis Code
title_full Numerical Simulation of Fragment Separation during Rock Cutting Using a 3D Dynamic Finite Element Analysis Code
title_fullStr Numerical Simulation of Fragment Separation during Rock Cutting Using a 3D Dynamic Finite Element Analysis Code
title_full_unstemmed Numerical Simulation of Fragment Separation during Rock Cutting Using a 3D Dynamic Finite Element Analysis Code
title_short Numerical Simulation of Fragment Separation during Rock Cutting Using a 3D Dynamic Finite Element Analysis Code
title_sort numerical simulation of fragment separation during rock cutting using a 3d dynamic finite element analysis code
url http://dx.doi.org/10.1155/2017/3024918
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AT qingliangzeng numericalsimulationoffragmentseparationduringrockcuttingusinga3ddynamicfiniteelementanalysiscode
AT xinzhang numericalsimulationoffragmentseparationduringrockcuttingusinga3ddynamicfiniteelementanalysiscode
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