Engineered testbeds for investigating syringe injection performance in human factors studies

Objective: We aimed to develop two injection testing systems to allow future work to measure the dynamic performance of injections using prefilled syringes across different fluid viscosities. Background: Subcutaneous (SC) injections, delivered into adipose tissue, are a convenient and cost-effective...

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Main Authors: Andrew Pack, Sabrina Su, Frank A. Drews, Amrish Chourasia, Kevin Cluff, Joy Guerrieri, Jungkyu Kim
Format: Article
Language:English
Published: Elsevier 2025-06-01
Series:Human Factors in Healthcare
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Online Access:http://www.sciencedirect.com/science/article/pii/S2772501425000028
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author Andrew Pack
Sabrina Su
Frank A. Drews
Amrish Chourasia
Kevin Cluff
Joy Guerrieri
Jungkyu Kim
author_facet Andrew Pack
Sabrina Su
Frank A. Drews
Amrish Chourasia
Kevin Cluff
Joy Guerrieri
Jungkyu Kim
author_sort Andrew Pack
collection DOAJ
description Objective: We aimed to develop two injection testing systems to allow future work to measure the dynamic performance of injections using prefilled syringes across different fluid viscosities. Background: Subcutaneous (SC) injections, delivered into adipose tissue, are a convenient and cost-effective method of administering medications. However, administration via syringes can pose physical ergonomic challenges as the medication viscosity increases. Methods: To investigate the relationship between applied force and fluid viscosity, we constructed two testing systems: a passive system using prefilled syringes containing fluids of different viscosities and an active system that simulates different fluid viscosities by adjusting the cross-sectional area of a tube to modulate fluidic resistance. Both systems record the force exerted on the syringe plunger. Results: Results from data collection using a syringe pump with solutions of 5, 10, 15, and 20 centipoise (cP) revealed a polynomial relationship between viscosity and force, contrary to the expected linear relationship. This unexpected pattern likely resulted from complex fluid dynamics in the 27-gauge needle. Testing of both systems confirmed that fluidic resistance control through viscosity and resistance effectively captured injection profiles. User testing further supported these findings. Conclusion: The test systems provide valuable insights into the complex interplay between fluid viscosity, applied force, and syringe characteristics. Application: These findings can inform future syringe design, needle gauge selection, and help establish upper viscosity limits for SC injectable medications. The presented systems offer valuable tools for future Human Factors studies, enabling quantification of user strength during syringe injections across various groups, including those with hand impairments. Précis: Two novel testing systems mimicking variable viscosity injections through fluidic or mechanical property variation enable the quantification of user strength in Human Factors studies and inform syringe design and viscosity limits.
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spelling doaj-art-5993887aa5cb4639a5bbdd27b7d1c7ca2025-01-22T05:44:21ZengElsevierHuman Factors in Healthcare2772-50142025-06-017100091Engineered testbeds for investigating syringe injection performance in human factors studiesAndrew Pack0Sabrina Su1Frank A. Drews2Amrish Chourasia3Kevin Cluff4Joy Guerrieri5Jungkyu Kim6Department of Mechanical Engineering, University of Utah, Salt Lake City, UT 84112, United StatesDepartment of Mechanical Engineering, University of Utah, Salt Lake City, UT 84112, United StatesDepartment of Psychology, University of Utah, UT, United StatesHuman Factors Group, AbbVie, IL, United StatesBiowork Engineering LLC, IL, United StatesHuman Factors Group, AbbVie, IL, United StatesDepartment of Mechanical Engineering, University of Utah, Salt Lake City, UT 84112, United States; Corresponding author.Objective: We aimed to develop two injection testing systems to allow future work to measure the dynamic performance of injections using prefilled syringes across different fluid viscosities. Background: Subcutaneous (SC) injections, delivered into adipose tissue, are a convenient and cost-effective method of administering medications. However, administration via syringes can pose physical ergonomic challenges as the medication viscosity increases. Methods: To investigate the relationship between applied force and fluid viscosity, we constructed two testing systems: a passive system using prefilled syringes containing fluids of different viscosities and an active system that simulates different fluid viscosities by adjusting the cross-sectional area of a tube to modulate fluidic resistance. Both systems record the force exerted on the syringe plunger. Results: Results from data collection using a syringe pump with solutions of 5, 10, 15, and 20 centipoise (cP) revealed a polynomial relationship between viscosity and force, contrary to the expected linear relationship. This unexpected pattern likely resulted from complex fluid dynamics in the 27-gauge needle. Testing of both systems confirmed that fluidic resistance control through viscosity and resistance effectively captured injection profiles. User testing further supported these findings. Conclusion: The test systems provide valuable insights into the complex interplay between fluid viscosity, applied force, and syringe characteristics. Application: These findings can inform future syringe design, needle gauge selection, and help establish upper viscosity limits for SC injectable medications. The presented systems offer valuable tools for future Human Factors studies, enabling quantification of user strength during syringe injections across various groups, including those with hand impairments. Précis: Two novel testing systems mimicking variable viscosity injections through fluidic or mechanical property variation enable the quantification of user strength in Human Factors studies and inform syringe design and viscosity limits.http://www.sciencedirect.com/science/article/pii/S2772501425000028Syringe injection forceInjectabilityPatient hand strengthFluidic resistance modulation
spellingShingle Andrew Pack
Sabrina Su
Frank A. Drews
Amrish Chourasia
Kevin Cluff
Joy Guerrieri
Jungkyu Kim
Engineered testbeds for investigating syringe injection performance in human factors studies
Human Factors in Healthcare
Syringe injection force
Injectability
Patient hand strength
Fluidic resistance modulation
title Engineered testbeds for investigating syringe injection performance in human factors studies
title_full Engineered testbeds for investigating syringe injection performance in human factors studies
title_fullStr Engineered testbeds for investigating syringe injection performance in human factors studies
title_full_unstemmed Engineered testbeds for investigating syringe injection performance in human factors studies
title_short Engineered testbeds for investigating syringe injection performance in human factors studies
title_sort engineered testbeds for investigating syringe injection performance in human factors studies
topic Syringe injection force
Injectability
Patient hand strength
Fluidic resistance modulation
url http://www.sciencedirect.com/science/article/pii/S2772501425000028
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