Engineering flexible superblack materials

Abstract Flexible superblack materials are crucial for minimizing stray light, complicating object identification, and serving as low reflectance standards. However, the applications of existing superblack materials are limited due to challenges related to cost-effective scalable manufacturing, surf...

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Main Authors: Yucheng Yang, Botond Sánta, Ashok Ponnuchamy, Edward C. Kinzel, Anthony J. Hoffman, Matthew R. Rosenberger
Format: Article
Language:English
Published: Nature Portfolio 2025-05-01
Series:Nature Communications
Online Access:https://doi.org/10.1038/s41467-025-59876-y
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author Yucheng Yang
Botond Sánta
Ashok Ponnuchamy
Edward C. Kinzel
Anthony J. Hoffman
Matthew R. Rosenberger
author_facet Yucheng Yang
Botond Sánta
Ashok Ponnuchamy
Edward C. Kinzel
Anthony J. Hoffman
Matthew R. Rosenberger
author_sort Yucheng Yang
collection DOAJ
description Abstract Flexible superblack materials are crucial for minimizing stray light, complicating object identification, and serving as low reflectance standards. However, the applications of existing superblack materials are limited due to challenges related to cost-effective scalable manufacturing, surface durability, and material conformability. Furthermore, existing fabrication platforms struggle to tailor superblack materials to application-specific needs. This work introduces an engineering platform that combines silicon mold fabrication and polymer casting to produce flexible superblack materials. This platform achieves repeatable wafer-scale production of superblack materials with a minimum reflectance of 0.15% and less than 0.4% across the visible spectrum. The sample reflectance is weakly dependent on illumination angles from 0° to 50° and observer angles from 0° to 70° when the illumination angle is less than 20°. This Lambertian-like reflectance profile enables the material to effectively conceal three-dimensional features in digital images even under intense lighting conditions. This platform can engineer the material surface to withstand tweezer scratches without significantly compromising its reflectance properties. This work introduces an engineering platform for designing flexible superblack materials, addressing key challenges in scalability, surface durability, mechanical flexibility, and customization.
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spelling doaj-art-4eb96b27c9f34332af7d25e0f59e37a72025-08-20T01:53:23ZengNature PortfolioNature Communications2041-17232025-05-0116111110.1038/s41467-025-59876-yEngineering flexible superblack materialsYucheng Yang0Botond Sánta1Ashok Ponnuchamy2Edward C. Kinzel3Anthony J. Hoffman4Matthew R. Rosenberger5Department of Aerospace and Mechanical Engineering, University of Notre DameDepartment of Aerospace and Mechanical Engineering, University of Notre DameDepartment of Electrical Engineering, University of Notre DameDepartment of Aerospace and Mechanical Engineering, University of Notre DameDepartment of Electrical Engineering, University of Notre DameDepartment of Aerospace and Mechanical Engineering, University of Notre DameAbstract Flexible superblack materials are crucial for minimizing stray light, complicating object identification, and serving as low reflectance standards. However, the applications of existing superblack materials are limited due to challenges related to cost-effective scalable manufacturing, surface durability, and material conformability. Furthermore, existing fabrication platforms struggle to tailor superblack materials to application-specific needs. This work introduces an engineering platform that combines silicon mold fabrication and polymer casting to produce flexible superblack materials. This platform achieves repeatable wafer-scale production of superblack materials with a minimum reflectance of 0.15% and less than 0.4% across the visible spectrum. The sample reflectance is weakly dependent on illumination angles from 0° to 50° and observer angles from 0° to 70° when the illumination angle is less than 20°. This Lambertian-like reflectance profile enables the material to effectively conceal three-dimensional features in digital images even under intense lighting conditions. This platform can engineer the material surface to withstand tweezer scratches without significantly compromising its reflectance properties. This work introduces an engineering platform for designing flexible superblack materials, addressing key challenges in scalability, surface durability, mechanical flexibility, and customization.https://doi.org/10.1038/s41467-025-59876-y
spellingShingle Yucheng Yang
Botond Sánta
Ashok Ponnuchamy
Edward C. Kinzel
Anthony J. Hoffman
Matthew R. Rosenberger
Engineering flexible superblack materials
Nature Communications
title Engineering flexible superblack materials
title_full Engineering flexible superblack materials
title_fullStr Engineering flexible superblack materials
title_full_unstemmed Engineering flexible superblack materials
title_short Engineering flexible superblack materials
title_sort engineering flexible superblack materials
url https://doi.org/10.1038/s41467-025-59876-y
work_keys_str_mv AT yuchengyang engineeringflexiblesuperblackmaterials
AT botondsanta engineeringflexiblesuperblackmaterials
AT ashokponnuchamy engineeringflexiblesuperblackmaterials
AT edwardckinzel engineeringflexiblesuperblackmaterials
AT anthonyjhoffman engineeringflexiblesuperblackmaterials
AT matthewrrosenberger engineeringflexiblesuperblackmaterials