Fluxless Direct Soldering of Transparent Conductive Oxides (TCOs) to Copper

Due to the combined advantages of low cost, good soldering properties, and appropriate melting temperature range, novel Sn8Zn3Bi1Mg active solder was developed for direct soldering of transparent conductive oxide (TCO) ceramic targets with oxygen-free copper at 200°C in air. The TCO specimens have a...

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Main Authors: Lung-Chuan Tsao, Cheng-Kai Li, Yu-Kai Sun, Shih-Ying Chang, Tung-Han Chuang
Format: Article
Language:English
Published: Wiley 2021-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2021/8069719
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author Lung-Chuan Tsao
Cheng-Kai Li
Yu-Kai Sun
Shih-Ying Chang
Tung-Han Chuang
author_facet Lung-Chuan Tsao
Cheng-Kai Li
Yu-Kai Sun
Shih-Ying Chang
Tung-Han Chuang
author_sort Lung-Chuan Tsao
collection DOAJ
description Due to the combined advantages of low cost, good soldering properties, and appropriate melting temperature range, novel Sn8Zn3Bi1Mg active solder was developed for direct soldering of transparent conductive oxide (TCO) ceramic targets with oxygen-free copper at 200°C in air. The TCO specimens have aluminum-doped zinc oxide (AZO) and zinc oxide (ZnO) ceramics. The direct soldering process was performed without the need for flux or pre-metallization of the two transparent conductive oxides. The microstructure, phase constitution, melting characteristics, and soldering properties of the Sn8Zn3Bi1Mg active solder were investigated. The liquidus temperature of the Sn8Zn3Bi1Mg active solder was 198.6°C, which was very close to the binary Sn-Zn eutectic temperature of 198.5°C. The effect of temperature on the bonding strength of the solder joints was evaluated. The shear strengths of AZO/Cu and ZnO/Cu joints soldered with Sn8Zn3Bi1Mg active solder were 10.3 and 7.5 MPa at room temperature, respectively. Increasing the temperature from room temperature to 180°C reduced the bonding shear strengths of AZO/Cu and ZnO/Cu joints to 3.3 and 3.7 MPa, respectively.
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institution Kabale University
issn 1687-8442
language English
publishDate 2021-01-01
publisher Wiley
record_format Article
series Advances in Materials Science and Engineering
spelling doaj-art-4d8fd439be964416b2fbd991a941db7d2025-02-03T05:57:19ZengWileyAdvances in Materials Science and Engineering1687-84422021-01-01202110.1155/2021/8069719Fluxless Direct Soldering of Transparent Conductive Oxides (TCOs) to CopperLung-Chuan Tsao0Cheng-Kai Li1Yu-Kai Sun2Shih-Ying Chang3Tung-Han Chuang4Department of Materials EngineeringDepartment of Mechanical EngineeringDepartment of Materials Science and EngineeringDepartment of Mechanical EngineeringDepartment of Materials Science and EngineeringDue to the combined advantages of low cost, good soldering properties, and appropriate melting temperature range, novel Sn8Zn3Bi1Mg active solder was developed for direct soldering of transparent conductive oxide (TCO) ceramic targets with oxygen-free copper at 200°C in air. The TCO specimens have aluminum-doped zinc oxide (AZO) and zinc oxide (ZnO) ceramics. The direct soldering process was performed without the need for flux or pre-metallization of the two transparent conductive oxides. The microstructure, phase constitution, melting characteristics, and soldering properties of the Sn8Zn3Bi1Mg active solder were investigated. The liquidus temperature of the Sn8Zn3Bi1Mg active solder was 198.6°C, which was very close to the binary Sn-Zn eutectic temperature of 198.5°C. The effect of temperature on the bonding strength of the solder joints was evaluated. The shear strengths of AZO/Cu and ZnO/Cu joints soldered with Sn8Zn3Bi1Mg active solder were 10.3 and 7.5 MPa at room temperature, respectively. Increasing the temperature from room temperature to 180°C reduced the bonding shear strengths of AZO/Cu and ZnO/Cu joints to 3.3 and 3.7 MPa, respectively.http://dx.doi.org/10.1155/2021/8069719
spellingShingle Lung-Chuan Tsao
Cheng-Kai Li
Yu-Kai Sun
Shih-Ying Chang
Tung-Han Chuang
Fluxless Direct Soldering of Transparent Conductive Oxides (TCOs) to Copper
Advances in Materials Science and Engineering
title Fluxless Direct Soldering of Transparent Conductive Oxides (TCOs) to Copper
title_full Fluxless Direct Soldering of Transparent Conductive Oxides (TCOs) to Copper
title_fullStr Fluxless Direct Soldering of Transparent Conductive Oxides (TCOs) to Copper
title_full_unstemmed Fluxless Direct Soldering of Transparent Conductive Oxides (TCOs) to Copper
title_short Fluxless Direct Soldering of Transparent Conductive Oxides (TCOs) to Copper
title_sort fluxless direct soldering of transparent conductive oxides tcos to copper
url http://dx.doi.org/10.1155/2021/8069719
work_keys_str_mv AT lungchuantsao fluxlessdirectsolderingoftransparentconductiveoxidestcostocopper
AT chengkaili fluxlessdirectsolderingoftransparentconductiveoxidestcostocopper
AT yukaisun fluxlessdirectsolderingoftransparentconductiveoxidestcostocopper
AT shihyingchang fluxlessdirectsolderingoftransparentconductiveoxidestcostocopper
AT tunghanchuang fluxlessdirectsolderingoftransparentconductiveoxidestcostocopper