Constitutive model of high-temperature rapid fracture of Si3N4 ceramics for engine turbine discs and their pore insensitivity parameters

The metallic materials used to manufacture turbine components can potentially be replaced with ceramics such as Si3N4, but the stress on turbine discs is difficult to determine experimentally, which hinders the development and optimization of ceramics. The finite element method solves this problem,...

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Main Authors: JS Peng, FY Li, SJ Ma, XH Dong, XP Zhang
Format: Article
Language:English
Published: Taylor & Francis Group 2024-10-01
Series:Journal of Asian Ceramic Societies
Subjects:
Online Access:https://www.tandfonline.com/doi/10.1080/21870764.2024.2397853
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author JS Peng
FY Li
SJ Ma
XH Dong
XP Zhang
author_facet JS Peng
FY Li
SJ Ma
XH Dong
XP Zhang
author_sort JS Peng
collection DOAJ
description The metallic materials used to manufacture turbine components can potentially be replaced with ceramics such as Si3N4, but the stress on turbine discs is difficult to determine experimentally, which hinders the development and optimization of ceramics. The finite element method solves this problem, but it requires an accurate constitutive model and parameters. Existing methods for determining model parameters lack versatility and do not consider the internal pores of ceramics. This work proposes a method for determining the parameters of the high-temperature rapid fracture constitutive model of ceramics with internal pores based on the results of industrial computed tomography (CT) and high-temperature fracture toughness experiments. The constitutive model for a ceramic with internal pores was selected based on the typical service conditions of turbine discs. Industrial CT was used to measure pore information. A finite element preprocessor was developed to create simulated specimens with pores. The high-temperature fracture toughness of the ceramics was measured. Pore insensitivity was the parameter obtained from the high-temperature constitutive model of ceramics with pores using this method. The maximum relative error between the predicted and experimental flexural strengths was 6.8%. It provides a new idea for determining the parameters of constitutive models for materials with pores.
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institution Kabale University
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publishDate 2024-10-01
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series Journal of Asian Ceramic Societies
spelling doaj-art-4d739014f5df41b9a21b732900d2521d2025-01-23T12:06:47ZengTaylor & Francis GroupJournal of Asian Ceramic Societies2187-07642024-10-0112428129510.1080/21870764.2024.2397853Constitutive model of high-temperature rapid fracture of Si3N4 ceramics for engine turbine discs and their pore insensitivity parametersJS Peng0FY Li1SJ Ma2XH Dong3XP Zhang4School of Material Science and Engineering, Nanjing University of Science and Technology, Nanjing, ChinaSchool of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing, ChinaSchool of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing, ChinaSchool of Science, Nanjing University of Science and Technology, Nanjing, ChinaSchool of Material Science and Engineering, Nanjing University of Science and Technology, Nanjing, ChinaThe metallic materials used to manufacture turbine components can potentially be replaced with ceramics such as Si3N4, but the stress on turbine discs is difficult to determine experimentally, which hinders the development and optimization of ceramics. The finite element method solves this problem, but it requires an accurate constitutive model and parameters. Existing methods for determining model parameters lack versatility and do not consider the internal pores of ceramics. This work proposes a method for determining the parameters of the high-temperature rapid fracture constitutive model of ceramics with internal pores based on the results of industrial computed tomography (CT) and high-temperature fracture toughness experiments. The constitutive model for a ceramic with internal pores was selected based on the typical service conditions of turbine discs. Industrial CT was used to measure pore information. A finite element preprocessor was developed to create simulated specimens with pores. The high-temperature fracture toughness of the ceramics was measured. Pore insensitivity was the parameter obtained from the high-temperature constitutive model of ceramics with pores using this method. The maximum relative error between the predicted and experimental flexural strengths was 6.8%. It provides a new idea for determining the parameters of constitutive models for materials with pores.https://www.tandfonline.com/doi/10.1080/21870764.2024.2397853Si3N4engine componentsconstitutive modelporehigh-temperature
spellingShingle JS Peng
FY Li
SJ Ma
XH Dong
XP Zhang
Constitutive model of high-temperature rapid fracture of Si3N4 ceramics for engine turbine discs and their pore insensitivity parameters
Journal of Asian Ceramic Societies
Si3N4
engine components
constitutive model
pore
high-temperature
title Constitutive model of high-temperature rapid fracture of Si3N4 ceramics for engine turbine discs and their pore insensitivity parameters
title_full Constitutive model of high-temperature rapid fracture of Si3N4 ceramics for engine turbine discs and their pore insensitivity parameters
title_fullStr Constitutive model of high-temperature rapid fracture of Si3N4 ceramics for engine turbine discs and their pore insensitivity parameters
title_full_unstemmed Constitutive model of high-temperature rapid fracture of Si3N4 ceramics for engine turbine discs and their pore insensitivity parameters
title_short Constitutive model of high-temperature rapid fracture of Si3N4 ceramics for engine turbine discs and their pore insensitivity parameters
title_sort constitutive model of high temperature rapid fracture of si3n4 ceramics for engine turbine discs and their pore insensitivity parameters
topic Si3N4
engine components
constitutive model
pore
high-temperature
url https://www.tandfonline.com/doi/10.1080/21870764.2024.2397853
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AT sjma constitutivemodelofhightemperaturerapidfractureofsi3n4ceramicsforengineturbinediscsandtheirporeinsensitivityparameters
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