Arc Thermal Spray NiCr20 Alloy Coating: Fabrication, Sealant, Heat Treatment, Wear, and Corrosion Resistances

This study presents the effect of heat treatment on porosity, phase composition, microhardness, and wear and corrosion resistances of the thermal sprayed NiCr20 coating after sealing with aluminum phosphate. The annealing temperatures were varied in a range of 400 to 1000°C. The obtained results ind...

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Main Authors: Van Tuan Nguyen, Quy Le Thu, Tuan Anh Nguyen, Quoc Cuong Ly, Ly Pham Thi, Ha Pham Thi, Thanh Dinh Thi Mai
Format: Article
Language:English
Published: Wiley 2019-01-01
Series:International Journal of Electrochemistry
Online Access:http://dx.doi.org/10.1155/2019/8796958
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author Van Tuan Nguyen
Quy Le Thu
Tuan Anh Nguyen
Quoc Cuong Ly
Ly Pham Thi
Ha Pham Thi
Thanh Dinh Thi Mai
author_facet Van Tuan Nguyen
Quy Le Thu
Tuan Anh Nguyen
Quoc Cuong Ly
Ly Pham Thi
Ha Pham Thi
Thanh Dinh Thi Mai
author_sort Van Tuan Nguyen
collection DOAJ
description This study presents the effect of heat treatment on porosity, phase composition, microhardness, and wear and corrosion resistances of the thermal sprayed NiCr20 coating after sealing with aluminum phosphate. The annealing temperatures were varied in a range of 400 to 1000°C. The obtained results indicated the porosity of coating decreased with increasing the annealing temperature. After treatment at temperatures in range of 800-1000°C, more than 90% of initial pores in the coating were successfully filled with the sealants. The XRD data revealed not only the formation of new phases of other compounds, but also the interaction between coating and sealant. After heat treatment, wear resistance of coating was 12 times higher than that without heat treatment. The corrosion test in H2SO4 solution indicated that the presence of sealant in coatings increased their corrosion resistance. From these findings, application of these NiCr20 coatings to protect steel against wear and corrosion appears very promising.
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institution Kabale University
issn 2090-3529
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publishDate 2019-01-01
publisher Wiley
record_format Article
series International Journal of Electrochemistry
spelling doaj-art-44b0ccccb56b43b9946f285ace62c51d2025-02-03T06:14:01ZengWileyInternational Journal of Electrochemistry2090-35292090-35372019-01-01201910.1155/2019/87969588796958Arc Thermal Spray NiCr20 Alloy Coating: Fabrication, Sealant, Heat Treatment, Wear, and Corrosion ResistancesVan Tuan Nguyen0Quy Le Thu1Tuan Anh Nguyen2Quoc Cuong Ly3Ly Pham Thi4Ha Pham Thi5Thanh Dinh Thi Mai6Institute for Tropical Technology, Vietnam Academy of Science and Technology, 18, Hoang Quoc Viet, Cau Giay, Hanoi, VietnamNational Key Laboratory for Welding and Surface treatment Technologies, National Research Institute of Mechanical Engineering, No.4 Pham Van Dong, Cau Giay, Hanoi, VietnamInstitute for Tropical Technology, Vietnam Academy of Science and Technology, 18, Hoang Quoc Viet, Cau Giay, Hanoi, VietnamInstitute for Tropical Technology, Vietnam Academy of Science and Technology, 18, Hoang Quoc Viet, Cau Giay, Hanoi, VietnamInstitute for Tropical Technology, Vietnam Academy of Science and Technology, 18, Hoang Quoc Viet, Cau Giay, Hanoi, VietnamInstitute for Tropical Technology, Vietnam Academy of Science and Technology, 18, Hoang Quoc Viet, Cau Giay, Hanoi, VietnamInstitute for Tropical Technology, Vietnam Academy of Science and Technology, 18, Hoang Quoc Viet, Cau Giay, Hanoi, VietnamThis study presents the effect of heat treatment on porosity, phase composition, microhardness, and wear and corrosion resistances of the thermal sprayed NiCr20 coating after sealing with aluminum phosphate. The annealing temperatures were varied in a range of 400 to 1000°C. The obtained results indicated the porosity of coating decreased with increasing the annealing temperature. After treatment at temperatures in range of 800-1000°C, more than 90% of initial pores in the coating were successfully filled with the sealants. The XRD data revealed not only the formation of new phases of other compounds, but also the interaction between coating and sealant. After heat treatment, wear resistance of coating was 12 times higher than that without heat treatment. The corrosion test in H2SO4 solution indicated that the presence of sealant in coatings increased their corrosion resistance. From these findings, application of these NiCr20 coatings to protect steel against wear and corrosion appears very promising.http://dx.doi.org/10.1155/2019/8796958
spellingShingle Van Tuan Nguyen
Quy Le Thu
Tuan Anh Nguyen
Quoc Cuong Ly
Ly Pham Thi
Ha Pham Thi
Thanh Dinh Thi Mai
Arc Thermal Spray NiCr20 Alloy Coating: Fabrication, Sealant, Heat Treatment, Wear, and Corrosion Resistances
International Journal of Electrochemistry
title Arc Thermal Spray NiCr20 Alloy Coating: Fabrication, Sealant, Heat Treatment, Wear, and Corrosion Resistances
title_full Arc Thermal Spray NiCr20 Alloy Coating: Fabrication, Sealant, Heat Treatment, Wear, and Corrosion Resistances
title_fullStr Arc Thermal Spray NiCr20 Alloy Coating: Fabrication, Sealant, Heat Treatment, Wear, and Corrosion Resistances
title_full_unstemmed Arc Thermal Spray NiCr20 Alloy Coating: Fabrication, Sealant, Heat Treatment, Wear, and Corrosion Resistances
title_short Arc Thermal Spray NiCr20 Alloy Coating: Fabrication, Sealant, Heat Treatment, Wear, and Corrosion Resistances
title_sort arc thermal spray nicr20 alloy coating fabrication sealant heat treatment wear and corrosion resistances
url http://dx.doi.org/10.1155/2019/8796958
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