Design and experimental study of piezoelectric energy harvester integrated in rotating vehicle tire using end-cap system

Microsensors integrated into vehicle tires are becoming essential components in modern monitoring systems, enabling real-time detection as well as condition analysis to improve safety and efficiency. Therefore, this research aimed to design and develop a PVDF (Polyvinylidene Fluoride)-based piezoele...

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Main Authors: Muhammad Ikbal, Muhammad Rizal, Nurdin Ali, Teuku Edisah Putra
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Results in Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2590123025002816
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author Muhammad Ikbal
Muhammad Rizal
Nurdin Ali
Teuku Edisah Putra
author_facet Muhammad Ikbal
Muhammad Rizal
Nurdin Ali
Teuku Edisah Putra
author_sort Muhammad Ikbal
collection DOAJ
description Microsensors integrated into vehicle tires are becoming essential components in modern monitoring systems, enabling real-time detection as well as condition analysis to improve safety and efficiency. Therefore, this research aimed to design and develop a PVDF (Polyvinylidene Fluoride)-based piezoelectric energy harvester integrated into a vehicle tire using a TPU (thermoplastic polyurethane) end-cap system resistant to high deformation and extreme heat. The harvester was designed to convert mechanical energy into electrical from tire deformation during rotation, enabling the operation of wireless sensors. This research also evaluated the effects of tire load and rotation speed variations on the harvester performance. The experimental results showed that the maximum instantaneous output voltage ranged from 41 to 63 V, with a maximum power in a parallel configuration of 0.203 mW Root Mean Square (RMS) and 3.42 mW (peak), as well as a high power density of 3.11 μW/mm³. Additionally, the system was capable of charging a 22 µF capacitor to a saturation voltage of 14 V. The use of TPU material for the end-cap ensured resistance to deformation and high temperatures, making the device reliable and efficient in harvesting mechanical energy in harsh environments. The results showed that the proposed harvester design could efficiently convert mechanical energy into electrical with significant potential to support wireless sensors integrated into vehicle tires, offering a sustainable and reliable solution in vehicle monitoring systems.
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issn 2590-1230
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publishDate 2025-03-01
publisher Elsevier
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series Results in Engineering
spelling doaj-art-3fe04bf2676a4dd09f097daa8a3544732025-02-02T05:29:16ZengElsevierResults in Engineering2590-12302025-03-0125104195Design and experimental study of piezoelectric energy harvester integrated in rotating vehicle tire using end-cap systemMuhammad Ikbal0Muhammad Rizal1Nurdin Ali2Teuku Edisah Putra3Doctoral Program-School of Engineering, Universitas Syiah Kuala (USK), Darussalam, Banda Aceh 23111, IndonesiaDepartment of Mechanical and Industrial Engineering, Faculty of Engineering, Universitas Syiah Kuala (USK), Darussalam, Banda Aceh 23111, Indonesia; Corresponding author.Department of Mechanical and Industrial Engineering, Faculty of Engineering, Universitas Syiah Kuala (USK), Darussalam, Banda Aceh 23111, IndonesiaDepartment of Mechanical and Industrial Engineering, Faculty of Engineering, Universitas Syiah Kuala (USK), Darussalam, Banda Aceh 23111, IndonesiaMicrosensors integrated into vehicle tires are becoming essential components in modern monitoring systems, enabling real-time detection as well as condition analysis to improve safety and efficiency. Therefore, this research aimed to design and develop a PVDF (Polyvinylidene Fluoride)-based piezoelectric energy harvester integrated into a vehicle tire using a TPU (thermoplastic polyurethane) end-cap system resistant to high deformation and extreme heat. The harvester was designed to convert mechanical energy into electrical from tire deformation during rotation, enabling the operation of wireless sensors. This research also evaluated the effects of tire load and rotation speed variations on the harvester performance. The experimental results showed that the maximum instantaneous output voltage ranged from 41 to 63 V, with a maximum power in a parallel configuration of 0.203 mW Root Mean Square (RMS) and 3.42 mW (peak), as well as a high power density of 3.11 μW/mm³. Additionally, the system was capable of charging a 22 µF capacitor to a saturation voltage of 14 V. The use of TPU material for the end-cap ensured resistance to deformation and high temperatures, making the device reliable and efficient in harvesting mechanical energy in harsh environments. The results showed that the proposed harvester design could efficiently convert mechanical energy into electrical with significant potential to support wireless sensors integrated into vehicle tires, offering a sustainable and reliable solution in vehicle monitoring systems.http://www.sciencedirect.com/science/article/pii/S2590123025002816Piezoelectric energy harvesterPVDF (Polyvinylidene Fluoride)-based piezoelectric, Tire deformation, Tire rotation
spellingShingle Muhammad Ikbal
Muhammad Rizal
Nurdin Ali
Teuku Edisah Putra
Design and experimental study of piezoelectric energy harvester integrated in rotating vehicle tire using end-cap system
Results in Engineering
Piezoelectric energy harvester
PVDF (Polyvinylidene Fluoride)-based piezoelectric, Tire deformation, Tire rotation
title Design and experimental study of piezoelectric energy harvester integrated in rotating vehicle tire using end-cap system
title_full Design and experimental study of piezoelectric energy harvester integrated in rotating vehicle tire using end-cap system
title_fullStr Design and experimental study of piezoelectric energy harvester integrated in rotating vehicle tire using end-cap system
title_full_unstemmed Design and experimental study of piezoelectric energy harvester integrated in rotating vehicle tire using end-cap system
title_short Design and experimental study of piezoelectric energy harvester integrated in rotating vehicle tire using end-cap system
title_sort design and experimental study of piezoelectric energy harvester integrated in rotating vehicle tire using end cap system
topic Piezoelectric energy harvester
PVDF (Polyvinylidene Fluoride)-based piezoelectric, Tire deformation, Tire rotation
url http://www.sciencedirect.com/science/article/pii/S2590123025002816
work_keys_str_mv AT muhammadikbal designandexperimentalstudyofpiezoelectricenergyharvesterintegratedinrotatingvehicletireusingendcapsystem
AT muhammadrizal designandexperimentalstudyofpiezoelectricenergyharvesterintegratedinrotatingvehicletireusingendcapsystem
AT nurdinali designandexperimentalstudyofpiezoelectricenergyharvesterintegratedinrotatingvehicletireusingendcapsystem
AT teukuedisahputra designandexperimentalstudyofpiezoelectricenergyharvesterintegratedinrotatingvehicletireusingendcapsystem