Effect of plasma process parameters on the wear behavior of High-Power Pulsed Magnetron Sputtering deposited Aluminum Titanium Nitride coatings

High Power Pulsed Magnetron Sputtering (HPPMS) has emerged as a promising physical vapor deposition (PVD) technique for depositing hard coatings on cutting tools. Among these coatings, Aluminum Titanium Nitride (AlTiN) is widely recognized for its excellent mechanical and thermal properties, making...

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Main Authors: Muhammad Naveed, PhD, Awais Qadir, PhD
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Open Ceramics
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Online Access:http://www.sciencedirect.com/science/article/pii/S2666539525000136
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author Muhammad Naveed, PhD
Awais Qadir, PhD
author_facet Muhammad Naveed, PhD
Awais Qadir, PhD
author_sort Muhammad Naveed, PhD
collection DOAJ
description High Power Pulsed Magnetron Sputtering (HPPMS) has emerged as a promising physical vapor deposition (PVD) technique for depositing hard coatings on cutting tools. Among these coatings, Aluminum Titanium Nitride (AlTiN) is widely recognized for its excellent mechanical and thermal properties, making it a popular choice for industrial cutting applications. Despite its growing adoption by coating solution providers, there remains a limited understanding of the influence of key HPPMS process parameters on the development of high-performance AlTiN coatings. This study investigates the effects of two critical process parameters—substrate bias and target frequency—on the deposition of AlTiN coatings. The wear behavior of the coated tools was assessed through turning tests, evaluating their performance under industrially relevant conditions. Additionally, the challenges of depositing coatings on tools with complex geometries were addressed. The findings provide valuable insights into the optimization of HPPMS process parameters, contributing to the development of advanced coatings with enhanced wear resistance and improved performance in cutting applications.
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institution Kabale University
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series Open Ceramics
spelling doaj-art-3a03375163894c80b203ea9142d81a472025-02-05T04:32:41ZengElsevierOpen Ceramics2666-53952025-03-0121100746Effect of plasma process parameters on the wear behavior of High-Power Pulsed Magnetron Sputtering deposited Aluminum Titanium Nitride coatingsMuhammad Naveed, PhD0Awais Qadir, PhD1Chair of Materials and Physical Metallurgy, Brandenburg Technical University, Cottbus-Senftenberg, Konrad Wachsmann Allee 17, 03046, GermanyInstitute of Materials Science, TU Bergakademie Freiberg, G.-Zeuner-Straße 5, Freiberg, 09599, Germany; Corresponding author.High Power Pulsed Magnetron Sputtering (HPPMS) has emerged as a promising physical vapor deposition (PVD) technique for depositing hard coatings on cutting tools. Among these coatings, Aluminum Titanium Nitride (AlTiN) is widely recognized for its excellent mechanical and thermal properties, making it a popular choice for industrial cutting applications. Despite its growing adoption by coating solution providers, there remains a limited understanding of the influence of key HPPMS process parameters on the development of high-performance AlTiN coatings. This study investigates the effects of two critical process parameters—substrate bias and target frequency—on the deposition of AlTiN coatings. The wear behavior of the coated tools was assessed through turning tests, evaluating their performance under industrially relevant conditions. Additionally, the challenges of depositing coatings on tools with complex geometries were addressed. The findings provide valuable insights into the optimization of HPPMS process parameters, contributing to the development of advanced coatings with enhanced wear resistance and improved performance in cutting applications.http://www.sciencedirect.com/science/article/pii/S2666539525000136HPPMSAlTiN coatingsTurning tests
spellingShingle Muhammad Naveed, PhD
Awais Qadir, PhD
Effect of plasma process parameters on the wear behavior of High-Power Pulsed Magnetron Sputtering deposited Aluminum Titanium Nitride coatings
Open Ceramics
HPPMS
AlTiN coatings
Turning tests
title Effect of plasma process parameters on the wear behavior of High-Power Pulsed Magnetron Sputtering deposited Aluminum Titanium Nitride coatings
title_full Effect of plasma process parameters on the wear behavior of High-Power Pulsed Magnetron Sputtering deposited Aluminum Titanium Nitride coatings
title_fullStr Effect of plasma process parameters on the wear behavior of High-Power Pulsed Magnetron Sputtering deposited Aluminum Titanium Nitride coatings
title_full_unstemmed Effect of plasma process parameters on the wear behavior of High-Power Pulsed Magnetron Sputtering deposited Aluminum Titanium Nitride coatings
title_short Effect of plasma process parameters on the wear behavior of High-Power Pulsed Magnetron Sputtering deposited Aluminum Titanium Nitride coatings
title_sort effect of plasma process parameters on the wear behavior of high power pulsed magnetron sputtering deposited aluminum titanium nitride coatings
topic HPPMS
AlTiN coatings
Turning tests
url http://www.sciencedirect.com/science/article/pii/S2666539525000136
work_keys_str_mv AT muhammadnaveedphd effectofplasmaprocessparametersonthewearbehaviorofhighpowerpulsedmagnetronsputteringdepositedaluminumtitaniumnitridecoatings
AT awaisqadirphd effectofplasmaprocessparametersonthewearbehaviorofhighpowerpulsedmagnetronsputteringdepositedaluminumtitaniumnitridecoatings