Formulation and characterization of surfactants with antibacterial and corrosion-inhibiting properties for enhancing shale gas drainage and production

Abstract A Gemini cationic surfactant was synthesized through an aldehyde-amine condensation reaction to address challenges related to bacterial corrosion and foaming during shale gas extraction. This treatment agent exhibits sterilization, corrosion mitigation, and foaming properties. The mechanism...

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Main Authors: Jia Li, Ming Wen, Zeyin Jiang, Shangjun Gao, Xiao Xiao, Chao Xiang, Ji Tao
Format: Article
Language:English
Published: Nature Portfolio 2025-01-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-87010-x
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author Jia Li
Ming Wen
Zeyin Jiang
Shangjun Gao
Xiao Xiao
Chao Xiang
Ji Tao
author_facet Jia Li
Ming Wen
Zeyin Jiang
Shangjun Gao
Xiao Xiao
Chao Xiang
Ji Tao
author_sort Jia Li
collection DOAJ
description Abstract A Gemini cationic surfactant was synthesized through an aldehyde-amine condensation reaction to address challenges related to bacterial corrosion and foaming during shale gas extraction. This treatment agent exhibits sterilization, corrosion mitigation, and foaming properties. The mechanism of action was characterized through tests measuring surface tension, particle size, sterilization efficacy, corrosion mitigation efficiency, and foaming behavior. Results from the surface tension test indicate that at 60 °C, surfactants with a low carbon chain structure achieve the lowest surface tension of 32.61 mN/m at the critical micelle concentration. Particle size distribution (PSD) tests reveal that within the 1–10 critical micelle concentration range, three types of surfactants can form aggregates through self-assembly, with a PSD range of 100–400 nm. Antibacterial performance tests demonstrate that a concentration of 0.12 mmol/L at 20–60 °C achieves a bactericidal rate exceeding 99%, maintained even after 24 h of contact. The bactericidal effect is enhanced under acidic and alkaline conditions. Corrosion mitigation tests show that at 50 °C, the corrosion mitigation rate reaches an optimal value of over 70%. Bubble performance evaluation results suggest that the optimal surfactant concentration is 1 mmol/L at 60 °C, exhibiting resistance to mineralization up to 200 g/L. The development of this surfactant establishes a foundation for effectively addressing issues related to bacterial corrosion and wellbore fluid encountered in shale gas wells.
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spelling doaj-art-2f13dc800c754e5ba4058eb4f61a1c252025-01-19T12:21:34ZengNature PortfolioScientific Reports2045-23222025-01-0115111110.1038/s41598-025-87010-xFormulation and characterization of surfactants with antibacterial and corrosion-inhibiting properties for enhancing shale gas drainage and productionJia Li0Ming Wen1Zeyin Jiang2Shangjun Gao3Xiao Xiao4Chao Xiang5Ji Tao6Research Institute of Natural Gas Technology, PetroChina Southwest Oil & Gas Field CompanyPetroChina Southwest Oil & Gas Field CompanyResearch Institute of Natural Gas Technology, PetroChina Southwest Oil & Gas Field CompanySichuan Changning Natural Gas Development Co. Ltd, PetroChina Southwest Oil & Gas Field CompanyDevelopment Division, PetroChina Southwest Oil & Gas Field CompanyResearch Institute of Natural Gas Technology, PetroChina Southwest Oil & Gas Field CompanySichuan Changning Natural Gas Development Co. Ltd, PetroChina Southwest Oil & Gas Field CompanyAbstract A Gemini cationic surfactant was synthesized through an aldehyde-amine condensation reaction to address challenges related to bacterial corrosion and foaming during shale gas extraction. This treatment agent exhibits sterilization, corrosion mitigation, and foaming properties. The mechanism of action was characterized through tests measuring surface tension, particle size, sterilization efficacy, corrosion mitigation efficiency, and foaming behavior. Results from the surface tension test indicate that at 60 °C, surfactants with a low carbon chain structure achieve the lowest surface tension of 32.61 mN/m at the critical micelle concentration. Particle size distribution (PSD) tests reveal that within the 1–10 critical micelle concentration range, three types of surfactants can form aggregates through self-assembly, with a PSD range of 100–400 nm. Antibacterial performance tests demonstrate that a concentration of 0.12 mmol/L at 20–60 °C achieves a bactericidal rate exceeding 99%, maintained even after 24 h of contact. The bactericidal effect is enhanced under acidic and alkaline conditions. Corrosion mitigation tests show that at 50 °C, the corrosion mitigation rate reaches an optimal value of over 70%. Bubble performance evaluation results suggest that the optimal surfactant concentration is 1 mmol/L at 60 °C, exhibiting resistance to mineralization up to 200 g/L. The development of this surfactant establishes a foundation for effectively addressing issues related to bacterial corrosion and wellbore fluid encountered in shale gas wells.https://doi.org/10.1038/s41598-025-87010-xAntimicrobial and corrosion-mitigating propertiesFoaming performanceSurfactantShale gas
spellingShingle Jia Li
Ming Wen
Zeyin Jiang
Shangjun Gao
Xiao Xiao
Chao Xiang
Ji Tao
Formulation and characterization of surfactants with antibacterial and corrosion-inhibiting properties for enhancing shale gas drainage and production
Scientific Reports
Antimicrobial and corrosion-mitigating properties
Foaming performance
Surfactant
Shale gas
title Formulation and characterization of surfactants with antibacterial and corrosion-inhibiting properties for enhancing shale gas drainage and production
title_full Formulation and characterization of surfactants with antibacterial and corrosion-inhibiting properties for enhancing shale gas drainage and production
title_fullStr Formulation and characterization of surfactants with antibacterial and corrosion-inhibiting properties for enhancing shale gas drainage and production
title_full_unstemmed Formulation and characterization of surfactants with antibacterial and corrosion-inhibiting properties for enhancing shale gas drainage and production
title_short Formulation and characterization of surfactants with antibacterial and corrosion-inhibiting properties for enhancing shale gas drainage and production
title_sort formulation and characterization of surfactants with antibacterial and corrosion inhibiting properties for enhancing shale gas drainage and production
topic Antimicrobial and corrosion-mitigating properties
Foaming performance
Surfactant
Shale gas
url https://doi.org/10.1038/s41598-025-87010-x
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