Sustainable mortar with waste glass fine aggregates and pond ash as an alkali-silica reaction suppressor

The construction industry seeks sustainable alternatives to conventional materials, with numerous waste types currently destined for landfills offering potential for repurposing. This study examines the replacement of natural sand with crushed waste glass and using pond ash as a supplementary cement...

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Main Authors: W.C.V. Fernando, W. Lokuge, H. Wang, C. Gunasekara, K. Dhasindrakrishna
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Case Studies in Construction Materials
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Online Access:http://www.sciencedirect.com/science/article/pii/S2214509525000683
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author W.C.V. Fernando
W. Lokuge
H. Wang
C. Gunasekara
K. Dhasindrakrishna
author_facet W.C.V. Fernando
W. Lokuge
H. Wang
C. Gunasekara
K. Dhasindrakrishna
author_sort W.C.V. Fernando
collection DOAJ
description The construction industry seeks sustainable alternatives to conventional materials, with numerous waste types currently destined for landfills offering potential for repurposing. This study examines the replacement of natural sand with crushed waste glass and using pond ash as a supplementary cementitious material in mortar, with a particular focus on mitigating alkali-silica reaction (ASR) and assessing compressive strength. Fly ash, widely recognised for its ASR suppression capabilities, is becoming less available due to the decline in coal-fired power generation, necessitating the exploration of pond ash as a viable alternative. However, given the prolonged storage of pond ash in repositories, its direct substitution for fly ash necessitates thorough investigation. Hence, microstructural and chemical analyses are conducted to investigate the underlying reaction mechanisms. The strength results show that glass can replace natural sand with minimal impact on compressive strength up to 60 %, beyond which strength decreases by 11 % at 100 % glass. However, the ASR expansion results indicate that using more than 20 % glass could lead to long-term detrimental effects. Nevertheless, pond ash effectively mitigates ASR, keeping expansions below 0.1 % at a 10 % OPC replacement, although it performs slightly less efficiently than fly ash. At 20 % replacement, pond ash performs similarly to fly ash. Pond ash outperforms fly ash in 28-day strength up to a 20 % OPC replacement and shows better strength development. The optimal balance between ASR mitigation and compressive strength is achieved with 20 % pond ash, allowing for higher glass utilisation without increasing the risk of ASR.
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spelling doaj-art-136fec904c334fc591211aaf1dcb3e6f2025-01-22T05:41:55ZengElsevierCase Studies in Construction Materials2214-50952025-07-0122e04269Sustainable mortar with waste glass fine aggregates and pond ash as an alkali-silica reaction suppressorW.C.V. Fernando0W. Lokuge1H. Wang2C. Gunasekara3K. Dhasindrakrishna4School of Engineering, Centre for Future Materials, University of Southern Queensland, Springfield, QLD 4300, Australia; Corresponding author.School of Engineering, Centre for Future Materials, University of Southern Queensland, Springfield, QLD 4300, AustraliaSchool of Engineering, Centre for Future Materials, University of Southern Queensland, Springfield, QLD 4300, AustraliaCivil and Infrastructure Engineering, School of Engineering, RMIT University, 124, La Trobe Street, Melbourne, Victoria 3000, AustraliaSchool of Engineering, Centre for Future Materials, University of Southern Queensland, Springfield, QLD 4300, AustraliaThe construction industry seeks sustainable alternatives to conventional materials, with numerous waste types currently destined for landfills offering potential for repurposing. This study examines the replacement of natural sand with crushed waste glass and using pond ash as a supplementary cementitious material in mortar, with a particular focus on mitigating alkali-silica reaction (ASR) and assessing compressive strength. Fly ash, widely recognised for its ASR suppression capabilities, is becoming less available due to the decline in coal-fired power generation, necessitating the exploration of pond ash as a viable alternative. However, given the prolonged storage of pond ash in repositories, its direct substitution for fly ash necessitates thorough investigation. Hence, microstructural and chemical analyses are conducted to investigate the underlying reaction mechanisms. The strength results show that glass can replace natural sand with minimal impact on compressive strength up to 60 %, beyond which strength decreases by 11 % at 100 % glass. However, the ASR expansion results indicate that using more than 20 % glass could lead to long-term detrimental effects. Nevertheless, pond ash effectively mitigates ASR, keeping expansions below 0.1 % at a 10 % OPC replacement, although it performs slightly less efficiently than fly ash. At 20 % replacement, pond ash performs similarly to fly ash. Pond ash outperforms fly ash in 28-day strength up to a 20 % OPC replacement and shows better strength development. The optimal balance between ASR mitigation and compressive strength is achieved with 20 % pond ash, allowing for higher glass utilisation without increasing the risk of ASR.http://www.sciencedirect.com/science/article/pii/S2214509525000683Recycled glassFine aggregatePond ashSupplementary cementitious materialAlkali-Silica Reaction
spellingShingle W.C.V. Fernando
W. Lokuge
H. Wang
C. Gunasekara
K. Dhasindrakrishna
Sustainable mortar with waste glass fine aggregates and pond ash as an alkali-silica reaction suppressor
Case Studies in Construction Materials
Recycled glass
Fine aggregate
Pond ash
Supplementary cementitious material
Alkali-Silica Reaction
title Sustainable mortar with waste glass fine aggregates and pond ash as an alkali-silica reaction suppressor
title_full Sustainable mortar with waste glass fine aggregates and pond ash as an alkali-silica reaction suppressor
title_fullStr Sustainable mortar with waste glass fine aggregates and pond ash as an alkali-silica reaction suppressor
title_full_unstemmed Sustainable mortar with waste glass fine aggregates and pond ash as an alkali-silica reaction suppressor
title_short Sustainable mortar with waste glass fine aggregates and pond ash as an alkali-silica reaction suppressor
title_sort sustainable mortar with waste glass fine aggregates and pond ash as an alkali silica reaction suppressor
topic Recycled glass
Fine aggregate
Pond ash
Supplementary cementitious material
Alkali-Silica Reaction
url http://www.sciencedirect.com/science/article/pii/S2214509525000683
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AT wlokuge sustainablemortarwithwasteglassfineaggregatesandpondashasanalkalisilicareactionsuppressor
AT hwang sustainablemortarwithwasteglassfineaggregatesandpondashasanalkalisilicareactionsuppressor
AT cgunasekara sustainablemortarwithwasteglassfineaggregatesandpondashasanalkalisilicareactionsuppressor
AT kdhasindrakrishna sustainablemortarwithwasteglassfineaggregatesandpondashasanalkalisilicareactionsuppressor