Design and Analysis of Fused Deposition Modeling 3D Printer Nozzle for Color Mixing

Fused deposition modeling (FDM) has been one of the most widely used rapid prototyping (RP) technologies leading to the increase in market attention. Obviously it is desirable to print 3D objects; however, existing FDM printers are restricted to printing only monochrome objects because of the entry-...

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Main Authors: Shanling Han, Yu Xiao, Tao Qi, Zhiyong Li, Qingliang Zeng
Format: Article
Language:English
Published: Wiley 2017-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2017/2095137
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author Shanling Han
Yu Xiao
Tao Qi
Zhiyong Li
Qingliang Zeng
author_facet Shanling Han
Yu Xiao
Tao Qi
Zhiyong Li
Qingliang Zeng
author_sort Shanling Han
collection DOAJ
description Fused deposition modeling (FDM) has been one of the most widely used rapid prototyping (RP) technologies leading to the increase in market attention. Obviously it is desirable to print 3D objects; however, existing FDM printers are restricted to printing only monochrome objects because of the entry-level nozzle structure, and literature on the topic is also sparse. In this paper, the CAD model of the nozzle is established first by UG (Unigraphics NX) software to show the structure of fused deposition modeling 3D printer nozzle for color mixing. Second, the flow channel model of the nozzle is extracted and simplified. Then, the CAD and finite element model are established by UG and ICEM CFD software, respectively, to prepare for the simulation. The flow field is simulated by Fluent software. The nozzle’s suitable temperature at different extrusion speeds is obtained, and the reason for the blockage at the intersection of the heating block is revealed. Finally, test verification of the nozzle is performed, which can produce mixed-color artifacts stably.
format Article
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institution Kabale University
issn 1687-8434
1687-8442
language English
publishDate 2017-01-01
publisher Wiley
record_format Article
series Advances in Materials Science and Engineering
spelling doaj-art-0f35cf0154d644fbb454d6bf5fbccf742025-02-03T05:54:29ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422017-01-01201710.1155/2017/20951372095137Design and Analysis of Fused Deposition Modeling 3D Printer Nozzle for Color MixingShanling Han0Yu Xiao1Tao Qi2Zhiyong Li3Qingliang Zeng4College of Transportation, Shandong University of Science and Technology, Qingdao 266590, ChinaCollege of Transportation, Shandong University of Science and Technology, Qingdao 266590, ChinaCollege of Transportation, Shandong University of Science and Technology, Qingdao 266590, ChinaCollege of Transportation, Shandong University of Science and Technology, Qingdao 266590, ChinaCollege of Mechanical and Electronic Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaFused deposition modeling (FDM) has been one of the most widely used rapid prototyping (RP) technologies leading to the increase in market attention. Obviously it is desirable to print 3D objects; however, existing FDM printers are restricted to printing only monochrome objects because of the entry-level nozzle structure, and literature on the topic is also sparse. In this paper, the CAD model of the nozzle is established first by UG (Unigraphics NX) software to show the structure of fused deposition modeling 3D printer nozzle for color mixing. Second, the flow channel model of the nozzle is extracted and simplified. Then, the CAD and finite element model are established by UG and ICEM CFD software, respectively, to prepare for the simulation. The flow field is simulated by Fluent software. The nozzle’s suitable temperature at different extrusion speeds is obtained, and the reason for the blockage at the intersection of the heating block is revealed. Finally, test verification of the nozzle is performed, which can produce mixed-color artifacts stably.http://dx.doi.org/10.1155/2017/2095137
spellingShingle Shanling Han
Yu Xiao
Tao Qi
Zhiyong Li
Qingliang Zeng
Design and Analysis of Fused Deposition Modeling 3D Printer Nozzle for Color Mixing
Advances in Materials Science and Engineering
title Design and Analysis of Fused Deposition Modeling 3D Printer Nozzle for Color Mixing
title_full Design and Analysis of Fused Deposition Modeling 3D Printer Nozzle for Color Mixing
title_fullStr Design and Analysis of Fused Deposition Modeling 3D Printer Nozzle for Color Mixing
title_full_unstemmed Design and Analysis of Fused Deposition Modeling 3D Printer Nozzle for Color Mixing
title_short Design and Analysis of Fused Deposition Modeling 3D Printer Nozzle for Color Mixing
title_sort design and analysis of fused deposition modeling 3d printer nozzle for color mixing
url http://dx.doi.org/10.1155/2017/2095137
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AT taoqi designandanalysisoffuseddepositionmodeling3dprinternozzleforcolormixing
AT zhiyongli designandanalysisoffuseddepositionmodeling3dprinternozzleforcolormixing
AT qingliangzeng designandanalysisoffuseddepositionmodeling3dprinternozzleforcolormixing