Optimization of Cast-Steel Tubular Circular-Hollow-Section Connections Based on Depth-First Search Algorithm

This study introduces a novel design for a cast-steel joint in the shape of a T, aimed at resolving concerns regarding stress concentration at points where geometric intersections occur and enhancing the quality of welding in T-shaped welded joints. The proposed integrated design framework greatly f...

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Main Authors: Kaien Jiang, Ziming Yang, Ju Chen, Guoer Lv, Huafeng Yu
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Buildings
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Online Access:https://www.mdpi.com/2075-5309/15/2/286
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author Kaien Jiang
Ziming Yang
Ju Chen
Guoer Lv
Huafeng Yu
author_facet Kaien Jiang
Ziming Yang
Ju Chen
Guoer Lv
Huafeng Yu
author_sort Kaien Jiang
collection DOAJ
description This study introduces a novel design for a cast-steel joint in the shape of a T, aimed at resolving concerns regarding stress concentration at points where geometric intersections occur and enhancing the quality of welding in T-shaped welded joints. The proposed integrated design framework greatly facilitated the successful construction of a three-dimensional joint between a brace and a chord at a T-shaped node. The geometric parameters of curves in the connector were optimized using a depth-first search algorithm, resulting in control points for the optimized curve. Computer-aided design software was then employed to obtain the refined connector. The design framework has the ability to produce designs with smooth and uninterrupted boundaries, making them highly compatible with traditional casting methods and effectively tackling the manufacturing challenges related to topology optimization. The numerical simulation results demonstrate that, in comparison to traditionally welded T-joints of the same size, the stress concentration factor of the optimized joints exhibits a significant reduction, accompanied by a notable disparity in stress distribution. Moreover, the impact of the thickness of the brace and the axial compression ratio on the stress concentration factor of the optimized joints was relatively insignificant. The stress concentration factor of the cast-steel joint was reduced by more than 84%, leading to a significant enhancement in fatigue performance.
format Article
id doaj-art-076cee0f18a24ee7898a6a51007e0557
institution Kabale University
issn 2075-5309
language English
publishDate 2025-01-01
publisher MDPI AG
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series Buildings
spelling doaj-art-076cee0f18a24ee7898a6a51007e05572025-01-24T13:26:28ZengMDPI AGBuildings2075-53092025-01-0115228610.3390/buildings15020286Optimization of Cast-Steel Tubular Circular-Hollow-Section Connections Based on Depth-First Search AlgorithmKaien Jiang0Ziming Yang1Ju Chen2Guoer Lv3Huafeng Yu4Power China Huadong Engineering Corporation Limited, Hangzhou 310014, ChinaInstitute of Structural Engineering, Zhejiang University, Hangzhou 310058, ChinaInstitute of Structural Engineering, Zhejiang University, Hangzhou 310058, ChinaPower China Huadong Engineering Corporation Limited, Hangzhou 310014, ChinaPower China Huadong Engineering Corporation Limited, Hangzhou 310014, ChinaThis study introduces a novel design for a cast-steel joint in the shape of a T, aimed at resolving concerns regarding stress concentration at points where geometric intersections occur and enhancing the quality of welding in T-shaped welded joints. The proposed integrated design framework greatly facilitated the successful construction of a three-dimensional joint between a brace and a chord at a T-shaped node. The geometric parameters of curves in the connector were optimized using a depth-first search algorithm, resulting in control points for the optimized curve. Computer-aided design software was then employed to obtain the refined connector. The design framework has the ability to produce designs with smooth and uninterrupted boundaries, making them highly compatible with traditional casting methods and effectively tackling the manufacturing challenges related to topology optimization. The numerical simulation results demonstrate that, in comparison to traditionally welded T-joints of the same size, the stress concentration factor of the optimized joints exhibits a significant reduction, accompanied by a notable disparity in stress distribution. Moreover, the impact of the thickness of the brace and the axial compression ratio on the stress concentration factor of the optimized joints was relatively insignificant. The stress concentration factor of the cast-steel joint was reduced by more than 84%, leading to a significant enhancement in fatigue performance.https://www.mdpi.com/2075-5309/15/2/286cast-steel jointoptimization designshape parameterizationnumerical analysesstress concentration factor
spellingShingle Kaien Jiang
Ziming Yang
Ju Chen
Guoer Lv
Huafeng Yu
Optimization of Cast-Steel Tubular Circular-Hollow-Section Connections Based on Depth-First Search Algorithm
Buildings
cast-steel joint
optimization design
shape parameterization
numerical analyses
stress concentration factor
title Optimization of Cast-Steel Tubular Circular-Hollow-Section Connections Based on Depth-First Search Algorithm
title_full Optimization of Cast-Steel Tubular Circular-Hollow-Section Connections Based on Depth-First Search Algorithm
title_fullStr Optimization of Cast-Steel Tubular Circular-Hollow-Section Connections Based on Depth-First Search Algorithm
title_full_unstemmed Optimization of Cast-Steel Tubular Circular-Hollow-Section Connections Based on Depth-First Search Algorithm
title_short Optimization of Cast-Steel Tubular Circular-Hollow-Section Connections Based on Depth-First Search Algorithm
title_sort optimization of cast steel tubular circular hollow section connections based on depth first search algorithm
topic cast-steel joint
optimization design
shape parameterization
numerical analyses
stress concentration factor
url https://www.mdpi.com/2075-5309/15/2/286
work_keys_str_mv AT kaienjiang optimizationofcaststeeltubularcircularhollowsectionconnectionsbasedondepthfirstsearchalgorithm
AT zimingyang optimizationofcaststeeltubularcircularhollowsectionconnectionsbasedondepthfirstsearchalgorithm
AT juchen optimizationofcaststeeltubularcircularhollowsectionconnectionsbasedondepthfirstsearchalgorithm
AT guoerlv optimizationofcaststeeltubularcircularhollowsectionconnectionsbasedondepthfirstsearchalgorithm
AT huafengyu optimizationofcaststeeltubularcircularhollowsectionconnectionsbasedondepthfirstsearchalgorithm