Using the Integral Digital Twin for Product Carbon Footprint calculation

Sustainable product development and manufacturing rely heavily on digital technology, as evaluating sustainability metrics requires the systematic gathering and organization of information throughout the product life cycle (PLC). A suitable technology to utilize the potential for sustainability impr...

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Main Authors: Sven Winter, Niklas Quernheim, Lars Arnemann, Phillip Bausch, Nicholas Frick, Joachim Metternich, Benjamin Schleich
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Cleaner Environmental Systems
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666789425000042
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author Sven Winter
Niklas Quernheim
Lars Arnemann
Phillip Bausch
Nicholas Frick
Joachim Metternich
Benjamin Schleich
author_facet Sven Winter
Niklas Quernheim
Lars Arnemann
Phillip Bausch
Nicholas Frick
Joachim Metternich
Benjamin Schleich
author_sort Sven Winter
collection DOAJ
description Sustainable product development and manufacturing rely heavily on digital technology, as evaluating sustainability metrics requires the systematic gathering and organization of information throughout the product life cycle (PLC). A suitable technology to utilize the potential for sustainability improvement of products is the Digital Twin (DT). This paper introduces the concept of the Integral Digital Twin (IDT) in the context of ecological sustainability as a central data space and application hub for data-driven sustainability. It integrates horizontal communication with clients and suppliers and vertical communication within a company's information systems. The IDT incorporates data generated at various product life phases, providing interfaces for integrating external and the creation of internal eco-databases, along with sustainability metrics calculation tools. Central to this framework is the data model, facilitating the management and distribution of sustainability-relevant data within the IDT. The proposed concept adds value by integrating sustainability assessment in the form of the Product Carbon Footprint (PCF) into DT technology, establishing a dedicated data space within the IDT for this purpose. The novelty of the approach lies in the linking of different DT and software systems across several PLC phases, enabling holistic sustainability management for different perspectives such as product or factory level perspectives. The data model of the IDT provides a basis for an interoperable and seamless data exchange of sustainability relevant data such as the PCF across all stakeholders in the PLC.
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publishDate 2025-03-01
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series Cleaner Environmental Systems
spelling doaj-art-ffdb9ef266074e1d8ce76ffe5c2a0ef12025-02-04T04:10:37ZengElsevierCleaner Environmental Systems2666-78942025-03-0116100258Using the Integral Digital Twin for Product Carbon Footprint calculationSven Winter0Niklas Quernheim1Lars Arnemann2Phillip Bausch3Nicholas Frick4Joachim Metternich5Benjamin Schleich6Product Life Cycle Management (PLCM), Technical University of Darmstadt, Otto-Berndt-Straße 2, Darmstadt, 64287, Germany; Corresponding author.Product Life Cycle Management (PLCM), Technical University of Darmstadt, Otto-Berndt-Straße 2, Darmstadt, 64287, GermanyProduct Life Cycle Management (PLCM), Technical University of Darmstadt, Otto-Berndt-Straße 2, Darmstadt, 64287, GermanyInstitute for Production Management, Technology and Machine Tools (PTW), Technical University of Darmstadt, Otto-Berndt-Straße 2, Darmstadt, 64287, GermanyInstitute for Production Management, Technology and Machine Tools (PTW), Technical University of Darmstadt, Otto-Berndt-Straße 2, Darmstadt, 64287, GermanyInstitute for Production Management, Technology and Machine Tools (PTW), Technical University of Darmstadt, Otto-Berndt-Straße 2, Darmstadt, 64287, GermanyProduct Life Cycle Management (PLCM), Technical University of Darmstadt, Otto-Berndt-Straße 2, Darmstadt, 64287, GermanySustainable product development and manufacturing rely heavily on digital technology, as evaluating sustainability metrics requires the systematic gathering and organization of information throughout the product life cycle (PLC). A suitable technology to utilize the potential for sustainability improvement of products is the Digital Twin (DT). This paper introduces the concept of the Integral Digital Twin (IDT) in the context of ecological sustainability as a central data space and application hub for data-driven sustainability. It integrates horizontal communication with clients and suppliers and vertical communication within a company's information systems. The IDT incorporates data generated at various product life phases, providing interfaces for integrating external and the creation of internal eco-databases, along with sustainability metrics calculation tools. Central to this framework is the data model, facilitating the management and distribution of sustainability-relevant data within the IDT. The proposed concept adds value by integrating sustainability assessment in the form of the Product Carbon Footprint (PCF) into DT technology, establishing a dedicated data space within the IDT for this purpose. The novelty of the approach lies in the linking of different DT and software systems across several PLC phases, enabling holistic sustainability management for different perspectives such as product or factory level perspectives. The data model of the IDT provides a basis for an interoperable and seamless data exchange of sustainability relevant data such as the PCF across all stakeholders in the PLC.http://www.sciencedirect.com/science/article/pii/S2666789425000042Integral Digital TwinSustainabilityProduct Carbon Footprint
spellingShingle Sven Winter
Niklas Quernheim
Lars Arnemann
Phillip Bausch
Nicholas Frick
Joachim Metternich
Benjamin Schleich
Using the Integral Digital Twin for Product Carbon Footprint calculation
Cleaner Environmental Systems
Integral Digital Twin
Sustainability
Product Carbon Footprint
title Using the Integral Digital Twin for Product Carbon Footprint calculation
title_full Using the Integral Digital Twin for Product Carbon Footprint calculation
title_fullStr Using the Integral Digital Twin for Product Carbon Footprint calculation
title_full_unstemmed Using the Integral Digital Twin for Product Carbon Footprint calculation
title_short Using the Integral Digital Twin for Product Carbon Footprint calculation
title_sort using the integral digital twin for product carbon footprint calculation
topic Integral Digital Twin
Sustainability
Product Carbon Footprint
url http://www.sciencedirect.com/science/article/pii/S2666789425000042
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