Thermo-mechanical viscoelastic characterization and modeling of 4D printed shape memory polymers

The majority of existing literature focuses on the characterization and modeling of conventionally synthesized shape memory polymers (SMPs). This work presents a detailed systematic thermo-viscoelastic characterization framework required for modeling 4D printed structures. Initially, the thermal pro...

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Main Authors: Israr Ud Din, Siddhesh S. Kulkarni, Kamran A. Khan
Format: Article
Language:English
Published: Elsevier 2025-02-01
Series:Polymer Testing
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Online Access:http://www.sciencedirect.com/science/article/pii/S0142941825000224
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author Israr Ud Din
Siddhesh S. Kulkarni
Kamran A. Khan
author_facet Israr Ud Din
Siddhesh S. Kulkarni
Kamran A. Khan
author_sort Israr Ud Din
collection DOAJ
description The majority of existing literature focuses on the characterization and modeling of conventionally synthesized shape memory polymers (SMPs). This work presents a detailed systematic thermo-viscoelastic characterization framework required for modeling 4D printed structures. Initially, the thermal properties were investigated to understand the behavior of the 4D-printed SMP under varying temperatures. Subsequently, thermo-viscoelastic experiments were conducted at various strain rates under tension and compression, covering temperature ranges from 25°C to 65°C. These tests revealed a strong dependency of mechanical behavior on both time and temperature. The stress-strain plots of the test temperature below the glass transition temperature demonstrated a clear yield point followed by a post-yield stress-softening. Under room temperature testing, a lower failure strain of ∼4 % was recorded at the fastest strain rate of 0.1/s. Moreover, temperature sweep, stress relaxation, creep, coefficient of thermal expansion (CTE) and strain-controlled shape memory tests were performed using a dynamic mechanical analyzer (DMA). A shape fixity of ∼97 % and a recovery ratio of ∼99 % was obtained in the shape memory tests. Finally, the experimental results were successfully utilized to calibrate a thermo-viscoelastic model from the literature. The shape memory effects were predicted with reasonable agreement with the test data. The findings of this study can be used in the development of complex, intricate 4D structures, providing deeper insights into their design.
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spelling doaj-art-fe64875c77a84ed8b2b93c036e58a3ad2025-01-22T05:40:55ZengElsevierPolymer Testing1873-23482025-02-01143108708Thermo-mechanical viscoelastic characterization and modeling of 4D printed shape memory polymersIsrar Ud Din0Siddhesh S. Kulkarni1Kamran A. Khan2Department of Aerospace Engineering, Khalifa University of Science and Technology, PO Box, 127788, Abu Dhabi, United Arab EmiratesAdvanced Research and Innovation Center (ARIC), Khalifa University of Science and Technology, Abu Dhabi, 127788, United Arab EmiratesDepartment of Aerospace Engineering, Khalifa University of Science and Technology, PO Box, 127788, Abu Dhabi, United Arab Emirates; Advanced Research and Innovation Center (ARIC), Khalifa University of Science and Technology, Abu Dhabi, 127788, United Arab Emirates; Corresponding author. Department of Aerospace Engineering, Khalifa University of Science and Technology, PO Box, 127788, Abu Dhabi, United Arab Emirates.The majority of existing literature focuses on the characterization and modeling of conventionally synthesized shape memory polymers (SMPs). This work presents a detailed systematic thermo-viscoelastic characterization framework required for modeling 4D printed structures. Initially, the thermal properties were investigated to understand the behavior of the 4D-printed SMP under varying temperatures. Subsequently, thermo-viscoelastic experiments were conducted at various strain rates under tension and compression, covering temperature ranges from 25°C to 65°C. These tests revealed a strong dependency of mechanical behavior on both time and temperature. The stress-strain plots of the test temperature below the glass transition temperature demonstrated a clear yield point followed by a post-yield stress-softening. Under room temperature testing, a lower failure strain of ∼4 % was recorded at the fastest strain rate of 0.1/s. Moreover, temperature sweep, stress relaxation, creep, coefficient of thermal expansion (CTE) and strain-controlled shape memory tests were performed using a dynamic mechanical analyzer (DMA). A shape fixity of ∼97 % and a recovery ratio of ∼99 % was obtained in the shape memory tests. Finally, the experimental results were successfully utilized to calibrate a thermo-viscoelastic model from the literature. The shape memory effects were predicted with reasonable agreement with the test data. The findings of this study can be used in the development of complex, intricate 4D structures, providing deeper insights into their design.http://www.sciencedirect.com/science/article/pii/S01429418250002244D printingShape memory polymerCharacterizationRelaxationCreepThermo-mechanical
spellingShingle Israr Ud Din
Siddhesh S. Kulkarni
Kamran A. Khan
Thermo-mechanical viscoelastic characterization and modeling of 4D printed shape memory polymers
Polymer Testing
4D printing
Shape memory polymer
Characterization
Relaxation
Creep
Thermo-mechanical
title Thermo-mechanical viscoelastic characterization and modeling of 4D printed shape memory polymers
title_full Thermo-mechanical viscoelastic characterization and modeling of 4D printed shape memory polymers
title_fullStr Thermo-mechanical viscoelastic characterization and modeling of 4D printed shape memory polymers
title_full_unstemmed Thermo-mechanical viscoelastic characterization and modeling of 4D printed shape memory polymers
title_short Thermo-mechanical viscoelastic characterization and modeling of 4D printed shape memory polymers
title_sort thermo mechanical viscoelastic characterization and modeling of 4d printed shape memory polymers
topic 4D printing
Shape memory polymer
Characterization
Relaxation
Creep
Thermo-mechanical
url http://www.sciencedirect.com/science/article/pii/S0142941825000224
work_keys_str_mv AT israruddin thermomechanicalviscoelasticcharacterizationandmodelingof4dprintedshapememorypolymers
AT siddheshskulkarni thermomechanicalviscoelasticcharacterizationandmodelingof4dprintedshapememorypolymers
AT kamranakhan thermomechanicalviscoelasticcharacterizationandmodelingof4dprintedshapememorypolymers