Integration of Artificial Neural Network and Taguchi Method for Prediction and Minimisation of Thick-Walled Polypropylene Gear Shrinkage

The main aim of this research is to optimize the injection molding process parameters in order to mitigate the shrinkage of polypropylene (PP) spur gears. The methodology used integrated experimental approaches with artificial neural networks (ANN), and Taguchi methods to determine the optimal combi...

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Main Authors: Bikram Singh Solanki, Devi Singh Rawat, Harpreet Singh, Tanuja Sheorey
Format: Article
Language:English
Published: Semnan University 2025-08-01
Series:Mechanics of Advanced Composite Structures
Subjects:
Online Access:https://macs.semnan.ac.ir/article_8935_86230cc0bbf71c40b3c46f0f075349b2.pdf
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author Bikram Singh Solanki
Devi Singh Rawat
Harpreet Singh
Tanuja Sheorey
author_facet Bikram Singh Solanki
Devi Singh Rawat
Harpreet Singh
Tanuja Sheorey
author_sort Bikram Singh Solanki
collection DOAJ
description The main aim of this research is to optimize the injection molding process parameters in order to mitigate the shrinkage of polypropylene (PP) spur gears. The methodology used integrated experimental approaches with artificial neural networks (ANN), and Taguchi methods to determine the optimal combination of injection molding parameters. The experimental data was used to create an ANN model using Matlab software that accurately predicts unseen data with a variation of less than 5%. The trained ANN model was further used to predict gear shrinkage in the context of Taguchi-based design of experiments. The investigation involved the use of Taguchi and analysis of variance techniques, determining that cooling time is the most important and relevant parameter. This is followed by packing time and melt temperature. The analysis revealed that the gears saw the least amount of shrinkage when the molding was carried out using the optimal combination of injection molding parameters.
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2423-7043
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publishDate 2025-08-01
publisher Semnan University
record_format Article
series Mechanics of Advanced Composite Structures
spelling doaj-art-fe0135a19e0d49fbbca270ab341aef092025-01-20T11:30:37ZengSemnan UniversityMechanics of Advanced Composite Structures2423-48262423-70432025-08-0112224926010.22075/macs.2024.33801.16468935Integration of Artificial Neural Network and Taguchi Method for Prediction and Minimisation of Thick-Walled Polypropylene Gear ShrinkageBikram Singh Solanki0Devi Singh Rawat1Harpreet Singh2Tanuja Sheorey3Department of Mechanical Engineering, PDPM Indian Institute of Information Technology Design & manufacturing Jabalpur Dumna Airport Road, Dumna – 482005, IndiaDepartment of Mechanical Engineering, PDPM Indian Institute of Information Technology Design & manufacturing Jabalpur Dumna Airport Road, Dumna – 482005, IndiaDepartment of Mechanical Engineering, Dr B R Ambedkar National Institute of Technology Jalandhar– 144008, IndiaDepartment of Mechanical Engineering, PDPM Indian Institute of Information Technology Design & manufacturing Jabalpur Dumna Airport Road, Dumna – 482005, IndiaThe main aim of this research is to optimize the injection molding process parameters in order to mitigate the shrinkage of polypropylene (PP) spur gears. The methodology used integrated experimental approaches with artificial neural networks (ANN), and Taguchi methods to determine the optimal combination of injection molding parameters. The experimental data was used to create an ANN model using Matlab software that accurately predicts unseen data with a variation of less than 5%. The trained ANN model was further used to predict gear shrinkage in the context of Taguchi-based design of experiments. The investigation involved the use of Taguchi and analysis of variance techniques, determining that cooling time is the most important and relevant parameter. This is followed by packing time and melt temperature. The analysis revealed that the gears saw the least amount of shrinkage when the molding was carried out using the optimal combination of injection molding parameters.https://macs.semnan.ac.ir/article_8935_86230cc0bbf71c40b3c46f0f075349b2.pdfinjection mouldingpolypropylene gearshrinkageartificial neural networkoptimisation
spellingShingle Bikram Singh Solanki
Devi Singh Rawat
Harpreet Singh
Tanuja Sheorey
Integration of Artificial Neural Network and Taguchi Method for Prediction and Minimisation of Thick-Walled Polypropylene Gear Shrinkage
Mechanics of Advanced Composite Structures
injection moulding
polypropylene gear
shrinkage
artificial neural network
optimisation
title Integration of Artificial Neural Network and Taguchi Method for Prediction and Minimisation of Thick-Walled Polypropylene Gear Shrinkage
title_full Integration of Artificial Neural Network and Taguchi Method for Prediction and Minimisation of Thick-Walled Polypropylene Gear Shrinkage
title_fullStr Integration of Artificial Neural Network and Taguchi Method for Prediction and Minimisation of Thick-Walled Polypropylene Gear Shrinkage
title_full_unstemmed Integration of Artificial Neural Network and Taguchi Method for Prediction and Minimisation of Thick-Walled Polypropylene Gear Shrinkage
title_short Integration of Artificial Neural Network and Taguchi Method for Prediction and Minimisation of Thick-Walled Polypropylene Gear Shrinkage
title_sort integration of artificial neural network and taguchi method for prediction and minimisation of thick walled polypropylene gear shrinkage
topic injection moulding
polypropylene gear
shrinkage
artificial neural network
optimisation
url https://macs.semnan.ac.ir/article_8935_86230cc0bbf71c40b3c46f0f075349b2.pdf
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AT harpreetsingh integrationofartificialneuralnetworkandtaguchimethodforpredictionandminimisationofthickwalledpolypropylenegearshrinkage
AT tanujasheorey integrationofartificialneuralnetworkandtaguchimethodforpredictionandminimisationofthickwalledpolypropylenegearshrinkage