Frictional Behavior and Fluid Flow Simulation Analysis of Textured ZrO<sub>2</sub>–Polyetheretherketone Artificial Knee Joints
ZrO<sub>2</sub> ceramics, known for their high strength and wear resistance, are ideal for artificial joints. This study enhanced the friction performance of these joints by fabricating textured structures (50 μm width and 20–25 μm depth) on the ceramic surface. Friction tests, conducted...
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MDPI AG
2025-01-01
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Online Access: | https://www.mdpi.com/2075-4442/13/1/23 |
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author | Liwei Jiang Bo Li Fanshuo Jia Guangjie Wang Yayun Liu Kedong Zhang Ning Jiang Chuanyang Wang |
author_facet | Liwei Jiang Bo Li Fanshuo Jia Guangjie Wang Yayun Liu Kedong Zhang Ning Jiang Chuanyang Wang |
author_sort | Liwei Jiang |
collection | DOAJ |
description | ZrO<sub>2</sub> ceramics, known for their high strength and wear resistance, are ideal for artificial joints. This study enhanced the friction performance of these joints by fabricating textured structures (50 μm width and 20–25 μm depth) on the ceramic surface. Friction tests, conducted at 200 r/min for 30 min with a 5–20 N load and lubricant concentration of 15–60 mg/mL using PEEK balls, showed that textured joints outperformed untextured ones. The symmetrical triangular structure had the lowest coefficient of friction and the best hydrophilicity, with a 53.0% reduction in the coefficient of friction and a 57.4% reduction in the contact angle compared to the untextured structure. The textures effectively store the PEEK residue and facilitate the smooth movement of the worn ball. Concurrently, the textured structure stores some of the lubricant, which reduces the static pressure during fluid flow by 12.6%. Overall, the friction performance of ZrO<sub>2</sub> ceramic artificial joints was significantly improved by the textured structures. |
format | Article |
id | doaj-art-fbc332ec93ec41628fb72d69428c6830 |
institution | Kabale University |
issn | 2075-4442 |
language | English |
publishDate | 2025-01-01 |
publisher | MDPI AG |
record_format | Article |
series | Lubricants |
spelling | doaj-art-fbc332ec93ec41628fb72d69428c68302025-01-24T13:39:00ZengMDPI AGLubricants2075-44422025-01-011312310.3390/lubricants13010023Frictional Behavior and Fluid Flow Simulation Analysis of Textured ZrO<sub>2</sub>–Polyetheretherketone Artificial Knee JointsLiwei Jiang0Bo Li1Fanshuo Jia2Guangjie Wang3Yayun Liu4Kedong Zhang5Ning Jiang6Chuanyang Wang7School of Mechanical and Electric Engineering, Soochow University, Suzhou 215021, ChinaDepartment of Mechanical and Electrical Engineering, Yangquan Vocational and Technical College, Yangquan 045000, ChinaSchool of Mechanical and Electric Engineering, Soochow University, Suzhou 215021, ChinaSchool of Mechanical and Electric Engineering, Soochow University, Suzhou 215021, ChinaSchool of Mechanical and Electric Engineering, Soochow University, Suzhou 215021, ChinaSchool of Mechanical and Electric Engineering, Soochow University, Suzhou 215021, ChinaSchool of Mechanical and Electric Engineering, Soochow University, Suzhou 215021, ChinaSchool of Mechanical and Electric Engineering, Soochow University, Suzhou 215021, ChinaZrO<sub>2</sub> ceramics, known for their high strength and wear resistance, are ideal for artificial joints. This study enhanced the friction performance of these joints by fabricating textured structures (50 μm width and 20–25 μm depth) on the ceramic surface. Friction tests, conducted at 200 r/min for 30 min with a 5–20 N load and lubricant concentration of 15–60 mg/mL using PEEK balls, showed that textured joints outperformed untextured ones. The symmetrical triangular structure had the lowest coefficient of friction and the best hydrophilicity, with a 53.0% reduction in the coefficient of friction and a 57.4% reduction in the contact angle compared to the untextured structure. The textures effectively store the PEEK residue and facilitate the smooth movement of the worn ball. Concurrently, the textured structure stores some of the lubricant, which reduces the static pressure during fluid flow by 12.6%. Overall, the friction performance of ZrO<sub>2</sub> ceramic artificial joints was significantly improved by the textured structures.https://www.mdpi.com/2075-4442/13/1/23texturefluid flow simulationlubricantsfrictionwearsurface wettability |
spellingShingle | Liwei Jiang Bo Li Fanshuo Jia Guangjie Wang Yayun Liu Kedong Zhang Ning Jiang Chuanyang Wang Frictional Behavior and Fluid Flow Simulation Analysis of Textured ZrO<sub>2</sub>–Polyetheretherketone Artificial Knee Joints Lubricants texture fluid flow simulation lubricants friction wear surface wettability |
title | Frictional Behavior and Fluid Flow Simulation Analysis of Textured ZrO<sub>2</sub>–Polyetheretherketone Artificial Knee Joints |
title_full | Frictional Behavior and Fluid Flow Simulation Analysis of Textured ZrO<sub>2</sub>–Polyetheretherketone Artificial Knee Joints |
title_fullStr | Frictional Behavior and Fluid Flow Simulation Analysis of Textured ZrO<sub>2</sub>–Polyetheretherketone Artificial Knee Joints |
title_full_unstemmed | Frictional Behavior and Fluid Flow Simulation Analysis of Textured ZrO<sub>2</sub>–Polyetheretherketone Artificial Knee Joints |
title_short | Frictional Behavior and Fluid Flow Simulation Analysis of Textured ZrO<sub>2</sub>–Polyetheretherketone Artificial Knee Joints |
title_sort | frictional behavior and fluid flow simulation analysis of textured zro sub 2 sub polyetheretherketone artificial knee joints |
topic | texture fluid flow simulation lubricants friction wear surface wettability |
url | https://www.mdpi.com/2075-4442/13/1/23 |
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