Frictional Behavior and Fluid Flow Simulation Analysis of Textured ZrO<sub>2</sub>–Polyetheretherketone Artificial Knee Joints

ZrO<sub>2</sub> ceramics, known for their high strength and wear resistance, are ideal for artificial joints. This study enhanced the friction performance of these joints by fabricating textured structures (50 μm width and 20–25 μm depth) on the ceramic surface. Friction tests, conducted...

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Main Authors: Liwei Jiang, Bo Li, Fanshuo Jia, Guangjie Wang, Yayun Liu, Kedong Zhang, Ning Jiang, Chuanyang Wang
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Lubricants
Subjects:
Online Access:https://www.mdpi.com/2075-4442/13/1/23
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author Liwei Jiang
Bo Li
Fanshuo Jia
Guangjie Wang
Yayun Liu
Kedong Zhang
Ning Jiang
Chuanyang Wang
author_facet Liwei Jiang
Bo Li
Fanshuo Jia
Guangjie Wang
Yayun Liu
Kedong Zhang
Ning Jiang
Chuanyang Wang
author_sort Liwei Jiang
collection DOAJ
description ZrO<sub>2</sub> ceramics, known for their high strength and wear resistance, are ideal for artificial joints. This study enhanced the friction performance of these joints by fabricating textured structures (50 μm width and 20–25 μm depth) on the ceramic surface. Friction tests, conducted at 200 r/min for 30 min with a 5–20 N load and lubricant concentration of 15–60 mg/mL using PEEK balls, showed that textured joints outperformed untextured ones. The symmetrical triangular structure had the lowest coefficient of friction and the best hydrophilicity, with a 53.0% reduction in the coefficient of friction and a 57.4% reduction in the contact angle compared to the untextured structure. The textures effectively store the PEEK residue and facilitate the smooth movement of the worn ball. Concurrently, the textured structure stores some of the lubricant, which reduces the static pressure during fluid flow by 12.6%. Overall, the friction performance of ZrO<sub>2</sub> ceramic artificial joints was significantly improved by the textured structures.
format Article
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institution Kabale University
issn 2075-4442
language English
publishDate 2025-01-01
publisher MDPI AG
record_format Article
series Lubricants
spelling doaj-art-fbc332ec93ec41628fb72d69428c68302025-01-24T13:39:00ZengMDPI AGLubricants2075-44422025-01-011312310.3390/lubricants13010023Frictional Behavior and Fluid Flow Simulation Analysis of Textured ZrO<sub>2</sub>–Polyetheretherketone Artificial Knee JointsLiwei Jiang0Bo Li1Fanshuo Jia2Guangjie Wang3Yayun Liu4Kedong Zhang5Ning Jiang6Chuanyang Wang7School of Mechanical and Electric Engineering, Soochow University, Suzhou 215021, ChinaDepartment of Mechanical and Electrical Engineering, Yangquan Vocational and Technical College, Yangquan 045000, ChinaSchool of Mechanical and Electric Engineering, Soochow University, Suzhou 215021, ChinaSchool of Mechanical and Electric Engineering, Soochow University, Suzhou 215021, ChinaSchool of Mechanical and Electric Engineering, Soochow University, Suzhou 215021, ChinaSchool of Mechanical and Electric Engineering, Soochow University, Suzhou 215021, ChinaSchool of Mechanical and Electric Engineering, Soochow University, Suzhou 215021, ChinaSchool of Mechanical and Electric Engineering, Soochow University, Suzhou 215021, ChinaZrO<sub>2</sub> ceramics, known for their high strength and wear resistance, are ideal for artificial joints. This study enhanced the friction performance of these joints by fabricating textured structures (50 μm width and 20–25 μm depth) on the ceramic surface. Friction tests, conducted at 200 r/min for 30 min with a 5–20 N load and lubricant concentration of 15–60 mg/mL using PEEK balls, showed that textured joints outperformed untextured ones. The symmetrical triangular structure had the lowest coefficient of friction and the best hydrophilicity, with a 53.0% reduction in the coefficient of friction and a 57.4% reduction in the contact angle compared to the untextured structure. The textures effectively store the PEEK residue and facilitate the smooth movement of the worn ball. Concurrently, the textured structure stores some of the lubricant, which reduces the static pressure during fluid flow by 12.6%. Overall, the friction performance of ZrO<sub>2</sub> ceramic artificial joints was significantly improved by the textured structures.https://www.mdpi.com/2075-4442/13/1/23texturefluid flow simulationlubricantsfrictionwearsurface wettability
spellingShingle Liwei Jiang
Bo Li
Fanshuo Jia
Guangjie Wang
Yayun Liu
Kedong Zhang
Ning Jiang
Chuanyang Wang
Frictional Behavior and Fluid Flow Simulation Analysis of Textured ZrO<sub>2</sub>–Polyetheretherketone Artificial Knee Joints
Lubricants
texture
fluid flow simulation
lubricants
friction
wear
surface wettability
title Frictional Behavior and Fluid Flow Simulation Analysis of Textured ZrO<sub>2</sub>–Polyetheretherketone Artificial Knee Joints
title_full Frictional Behavior and Fluid Flow Simulation Analysis of Textured ZrO<sub>2</sub>–Polyetheretherketone Artificial Knee Joints
title_fullStr Frictional Behavior and Fluid Flow Simulation Analysis of Textured ZrO<sub>2</sub>–Polyetheretherketone Artificial Knee Joints
title_full_unstemmed Frictional Behavior and Fluid Flow Simulation Analysis of Textured ZrO<sub>2</sub>–Polyetheretherketone Artificial Knee Joints
title_short Frictional Behavior and Fluid Flow Simulation Analysis of Textured ZrO<sub>2</sub>–Polyetheretherketone Artificial Knee Joints
title_sort frictional behavior and fluid flow simulation analysis of textured zro sub 2 sub polyetheretherketone artificial knee joints
topic texture
fluid flow simulation
lubricants
friction
wear
surface wettability
url https://www.mdpi.com/2075-4442/13/1/23
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