Corrosion Sensor Development for Condition-Based Maintenance of Aircraft

Aircraft routinely operate in atmospheric environments that, over time, will impact their structural integrity. Material protection and selection schemes notwithstanding, recurrent exposure to chlorides, pollution, temperature gradients, and moisture provide the necessary electrochemical conditions...

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Main Authors: Gino Rinaldi, Trisha Huber, Heather McIntosh, Les Lebrun, Heping Ding, John Weber
Format: Article
Language:English
Published: Wiley 2012-01-01
Series:International Journal of Aerospace Engineering
Online Access:http://dx.doi.org/10.1155/2012/684024
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author Gino Rinaldi
Trisha Huber
Heather McIntosh
Les Lebrun
Heping Ding
John Weber
author_facet Gino Rinaldi
Trisha Huber
Heather McIntosh
Les Lebrun
Heping Ding
John Weber
author_sort Gino Rinaldi
collection DOAJ
description Aircraft routinely operate in atmospheric environments that, over time, will impact their structural integrity. Material protection and selection schemes notwithstanding, recurrent exposure to chlorides, pollution, temperature gradients, and moisture provide the necessary electrochemical conditions for the development and profusion of corrosion in aircraft structures. For aircraft operators, this becomes an important safety matter as corrosion found in a given aircraft must be assumed to be present in all of that type of aircraft. This safety protocol and its associated unscheduled maintenance requirement drive up the operational costs of the fleet and limit the availability of the aircraft. Hence, there is an opportunity at present for developing novel sensing technologies and schemes to aid in shifting time-based maintenance schedules towards condition-based maintenance procedures. In this work, part of the ongoing development of a multiparameter integrated corrosion sensor is presented. It consists of carbon nanotube/polyaniline polymer sensors and commercial-off-the-shelf sensors. It is being developed primarily for monitoring environmental and material factors for the purpose of providing a means to more accurately assess the structural integrity of aerospace aluminium alloys through fusion of multiparameter sensor data. Preliminary experimental test results are presented for chloride ion concentration, hydrogen gas evolution, humidity variations, and material degradation.
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spelling doaj-art-f9b89abb2ff64a48a37e7666b0c221af2025-02-03T05:45:25ZengWileyInternational Journal of Aerospace Engineering1687-59661687-59742012-01-01201210.1155/2012/684024684024Corrosion Sensor Development for Condition-Based Maintenance of AircraftGino Rinaldi0Trisha Huber1Heather McIntosh2Les Lebrun3Heping Ding4John Weber5NRC Institute for Aerospace Research, National Research Council Canada, Building M-14, Ottawa, ON, K1A 0R6, CanadaDockyard Laboratory Pacific, Defence Research & Development Canada-Atlantic, CFB Esquimalt D199, P.O. Box 17000, Station Forces, Victoria, BC, V9A 7N2, CanadaNRC Institute for Microstructural Sciences, National Research Council Canada, Building M-50, Ottawa, ON, K1A 0R6, CanadaNRC Institute for Microstructural Sciences, National Research Council Canada, Building M-50, Ottawa, ON, K1A 0R6, CanadaNRC Institute for Microstructural Sciences, National Research Council Canada, Building M-50, Ottawa, ON, K1A 0R6, CanadaNRC Institute for Microstructural Sciences, National Research Council Canada, Building M-50, Ottawa, ON, K1A 0R6, CanadaAircraft routinely operate in atmospheric environments that, over time, will impact their structural integrity. Material protection and selection schemes notwithstanding, recurrent exposure to chlorides, pollution, temperature gradients, and moisture provide the necessary electrochemical conditions for the development and profusion of corrosion in aircraft structures. For aircraft operators, this becomes an important safety matter as corrosion found in a given aircraft must be assumed to be present in all of that type of aircraft. This safety protocol and its associated unscheduled maintenance requirement drive up the operational costs of the fleet and limit the availability of the aircraft. Hence, there is an opportunity at present for developing novel sensing technologies and schemes to aid in shifting time-based maintenance schedules towards condition-based maintenance procedures. In this work, part of the ongoing development of a multiparameter integrated corrosion sensor is presented. It consists of carbon nanotube/polyaniline polymer sensors and commercial-off-the-shelf sensors. It is being developed primarily for monitoring environmental and material factors for the purpose of providing a means to more accurately assess the structural integrity of aerospace aluminium alloys through fusion of multiparameter sensor data. Preliminary experimental test results are presented for chloride ion concentration, hydrogen gas evolution, humidity variations, and material degradation.http://dx.doi.org/10.1155/2012/684024
spellingShingle Gino Rinaldi
Trisha Huber
Heather McIntosh
Les Lebrun
Heping Ding
John Weber
Corrosion Sensor Development for Condition-Based Maintenance of Aircraft
International Journal of Aerospace Engineering
title Corrosion Sensor Development for Condition-Based Maintenance of Aircraft
title_full Corrosion Sensor Development for Condition-Based Maintenance of Aircraft
title_fullStr Corrosion Sensor Development for Condition-Based Maintenance of Aircraft
title_full_unstemmed Corrosion Sensor Development for Condition-Based Maintenance of Aircraft
title_short Corrosion Sensor Development for Condition-Based Maintenance of Aircraft
title_sort corrosion sensor development for condition based maintenance of aircraft
url http://dx.doi.org/10.1155/2012/684024
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AT trishahuber corrosionsensordevelopmentforconditionbasedmaintenanceofaircraft
AT heathermcintosh corrosionsensordevelopmentforconditionbasedmaintenanceofaircraft
AT leslebrun corrosionsensordevelopmentforconditionbasedmaintenanceofaircraft
AT hepingding corrosionsensordevelopmentforconditionbasedmaintenanceofaircraft
AT johnweber corrosionsensordevelopmentforconditionbasedmaintenanceofaircraft