Modelling the Influence of Manufacturing Process Variables on Dimensional Changes of Porcelain Tiles

A model to study the influence of main process variables (powder moisture, maximum compaction pressure, and maximum firing temperature) on the intermediate variables (mass, dry bulk density, size, and thickness) and the final dimensions of porcelain tiles is proposed. The properties of dried and fir...

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Main Authors: Dolly Santos-Barbosa, Dachamir Hotza, Juan Boix, Gustavo Mallol
Format: Article
Language:English
Published: Wiley 2013-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2013/142343
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author Dolly Santos-Barbosa
Dachamir Hotza
Juan Boix
Gustavo Mallol
author_facet Dolly Santos-Barbosa
Dachamir Hotza
Juan Boix
Gustavo Mallol
author_sort Dolly Santos-Barbosa
collection DOAJ
description A model to study the influence of main process variables (powder moisture, maximum compaction pressure, and maximum firing temperature) on the intermediate variables (mass, dry bulk density, size, and thickness) and the final dimensions of porcelain tiles is proposed. The properties of dried and fired bodies are basically determined by the process parameters when the physical, chemical, and mineralogical characteristics of the raw material are kept constant. For a given set of conditions, an equation could be sought for each property as a function of raw materials and processing. In order to find the relationship between moisture content and compaction pressure with dry bulk density, springback, and drying and firing shrinkage, a laboratory experimental design with three factors and four levels was applied. The methodology was validated in lab scale for a porcelain tile. The final size and thickness were estimated, and the influence of the main process variables was analysed.
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spelling doaj-art-f90c96768dec4de7a562f10388edd22d2025-02-03T01:30:00ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422013-01-01201310.1155/2013/142343142343Modelling the Influence of Manufacturing Process Variables on Dimensional Changes of Porcelain TilesDolly Santos-Barbosa0Dachamir Hotza1Juan Boix2Gustavo Mallol3Programa de Pós-Graduação em Ciência e Engenharia de Materiais (PGMAT), Universidade Federal de Santa Catarina (UFSC), 88040-900 Florianópolis, SC, BrazilPrograma de Pós-Graduação em Ciência e Engenharia de Materiais (PGMAT), Universidade Federal de Santa Catarina (UFSC), 88040-900 Florianópolis, SC, BrazilInstituto de Tecnología Cerámica (ITC), Asociación de Investigación de las Industrias Cerámicas, Universitat Jaume I, 12006 Castellón, SpainInstituto de Tecnología Cerámica (ITC), Asociación de Investigación de las Industrias Cerámicas, Universitat Jaume I, 12006 Castellón, SpainA model to study the influence of main process variables (powder moisture, maximum compaction pressure, and maximum firing temperature) on the intermediate variables (mass, dry bulk density, size, and thickness) and the final dimensions of porcelain tiles is proposed. The properties of dried and fired bodies are basically determined by the process parameters when the physical, chemical, and mineralogical characteristics of the raw material are kept constant. For a given set of conditions, an equation could be sought for each property as a function of raw materials and processing. In order to find the relationship between moisture content and compaction pressure with dry bulk density, springback, and drying and firing shrinkage, a laboratory experimental design with three factors and four levels was applied. The methodology was validated in lab scale for a porcelain tile. The final size and thickness were estimated, and the influence of the main process variables was analysed.http://dx.doi.org/10.1155/2013/142343
spellingShingle Dolly Santos-Barbosa
Dachamir Hotza
Juan Boix
Gustavo Mallol
Modelling the Influence of Manufacturing Process Variables on Dimensional Changes of Porcelain Tiles
Advances in Materials Science and Engineering
title Modelling the Influence of Manufacturing Process Variables on Dimensional Changes of Porcelain Tiles
title_full Modelling the Influence of Manufacturing Process Variables on Dimensional Changes of Porcelain Tiles
title_fullStr Modelling the Influence of Manufacturing Process Variables on Dimensional Changes of Porcelain Tiles
title_full_unstemmed Modelling the Influence of Manufacturing Process Variables on Dimensional Changes of Porcelain Tiles
title_short Modelling the Influence of Manufacturing Process Variables on Dimensional Changes of Porcelain Tiles
title_sort modelling the influence of manufacturing process variables on dimensional changes of porcelain tiles
url http://dx.doi.org/10.1155/2013/142343
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AT gustavomallol modellingtheinfluenceofmanufacturingprocessvariablesondimensionalchangesofporcelaintiles