Simulation and analysis of the solidification characteristics of a Si-Mo ductile iron

High silicon and molybdenum ductile cast irons (Si-Mo alloys) are commonly used as exhaust manifold materials suffering from high temperature-oxidation and thermal-mechanical fatigue. The structural integrity of cast Si-Mo alloys under these service conditions is attributed to their microst...

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Main Authors: Çelik G.A., Tzini M.-I. T., Polat Ş., Aristeidakis J S., Atapek Ş.H., Sarafoglou P.I., Haidemenopoulos G.N.
Format: Article
Language:English
Published: University of Belgrade, Technical Faculty, Bor 2021-01-01
Series:Journal of Mining and Metallurgy. Section B: Metallurgy
Subjects:
Online Access:http://www.doiserbia.nb.rs/img/doi/1450-5339/2021/1450-53392100003C.pdf
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author Çelik G.A.
Tzini M.-I. T.
Polat Ş.
Aristeidakis J S.
Atapek Ş.H.
Sarafoglou P.I.
Haidemenopoulos G.N.
author_facet Çelik G.A.
Tzini M.-I. T.
Polat Ş.
Aristeidakis J S.
Atapek Ş.H.
Sarafoglou P.I.
Haidemenopoulos G.N.
author_sort Çelik G.A.
collection DOAJ
description High silicon and molybdenum ductile cast irons (Si-Mo alloys) are commonly used as exhaust manifold materials suffering from high temperature-oxidation and thermal-mechanical fatigue. The structural integrity of cast Si-Mo alloys under these service conditions is attributed to their microstructure consisting of spheroidal graphite and Mo-rich carbide embedded in a ferritic matrix. However, the cast structure includes also pearlite structure having a detrimental effect on the mechanical properties, therefore the cast matrix needs to be heat treated. In this study, the solidification of a Si-Mo ductile iron was investigated using (i) thermodynamic and kinetic calculations by Thermo-Calc and DICTRA software and (ii) thermal analysis in order to reveal out the sequence of phase formation and the phase transformations during solidification and (iii) microanalysis by energy dispersive spectrometer in order to determine elemental segregation and compare with the calculated values. The solidified structure was also characterized and all microstructural features were specified.
format Article
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institution Kabale University
issn 1450-5339
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publisher University of Belgrade, Technical Faculty, Bor
record_format Article
series Journal of Mining and Metallurgy. Section B: Metallurgy
spelling doaj-art-f5cc9c2ebf6c40a2aa9ac481612fb85b2025-02-02T09:58:17ZengUniversity of Belgrade, Technical Faculty, BorJournal of Mining and Metallurgy. Section B: Metallurgy1450-53392217-71752021-01-01571536210.2298/JMMB200717003C1450-53392100003CSimulation and analysis of the solidification characteristics of a Si-Mo ductile ironÇelik G.A.0Tzini M.-I. T.1Polat Ş.2Aristeidakis J S.3Atapek Ş.H.4Sarafoglou P.I.5Haidemenopoulos G.N.6Kocaeli University, Department of Metallurgical and Materials Engineering, TurkeyUniversity of Thessaly, Department of Mechanical Engineering, Laboratory of Materials, GreeceKocaeli University, Department of Metallurgical and Materials Engineering, TurkeyUniversity of Thessaly, Department of Mechanical Engineering, Laboratory of Materials, GreeceKocaeli University, Department of Metallurgical and Materials Engineering, TurkeyUniversity of Thessaly, Department of Mechanical Engineering, Laboratory of Materials, GreeceUniversity of Thessaly, Department of Mechanical Engineering, Laboratory of Materials, Greece + Khalifa University of Science and Technology, Department of Mechanical Engineering, UAEHigh silicon and molybdenum ductile cast irons (Si-Mo alloys) are commonly used as exhaust manifold materials suffering from high temperature-oxidation and thermal-mechanical fatigue. The structural integrity of cast Si-Mo alloys under these service conditions is attributed to their microstructure consisting of spheroidal graphite and Mo-rich carbide embedded in a ferritic matrix. However, the cast structure includes also pearlite structure having a detrimental effect on the mechanical properties, therefore the cast matrix needs to be heat treated. In this study, the solidification of a Si-Mo ductile iron was investigated using (i) thermodynamic and kinetic calculations by Thermo-Calc and DICTRA software and (ii) thermal analysis in order to reveal out the sequence of phase formation and the phase transformations during solidification and (iii) microanalysis by energy dispersive spectrometer in order to determine elemental segregation and compare with the calculated values. The solidified structure was also characterized and all microstructural features were specified.http://www.doiserbia.nb.rs/img/doi/1450-5339/2021/1450-53392100003C.pdfsi-mo cast ironthermo-calcsolidificationmicrostructural characterization
spellingShingle Çelik G.A.
Tzini M.-I. T.
Polat Ş.
Aristeidakis J S.
Atapek Ş.H.
Sarafoglou P.I.
Haidemenopoulos G.N.
Simulation and analysis of the solidification characteristics of a Si-Mo ductile iron
Journal of Mining and Metallurgy. Section B: Metallurgy
si-mo cast iron
thermo-calc
solidification
microstructural characterization
title Simulation and analysis of the solidification characteristics of a Si-Mo ductile iron
title_full Simulation and analysis of the solidification characteristics of a Si-Mo ductile iron
title_fullStr Simulation and analysis of the solidification characteristics of a Si-Mo ductile iron
title_full_unstemmed Simulation and analysis of the solidification characteristics of a Si-Mo ductile iron
title_short Simulation and analysis of the solidification characteristics of a Si-Mo ductile iron
title_sort simulation and analysis of the solidification characteristics of a si mo ductile iron
topic si-mo cast iron
thermo-calc
solidification
microstructural characterization
url http://www.doiserbia.nb.rs/img/doi/1450-5339/2021/1450-53392100003C.pdf
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AT aristeidakisjs simulationandanalysisofthesolidificationcharacteristicsofasimoductileiron
AT atapeksh simulationandanalysisofthesolidificationcharacteristicsofasimoductileiron
AT sarafogloupi simulationandanalysisofthesolidificationcharacteristicsofasimoductileiron
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