Efficient pressure regulation in nonlinear shell-and-tube steam condensers via a Novel TDn(1 + PIDn) controller and DCSA algorithm

Abstract Steam condensers are vital components of thermal power plants, responsible for converting turbine exhaust steam back into water for reuse in the power generation cycle. Effective pressure regulation is crucial to ensure operational efficiency and equipment safety. However, conventional cont...

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Main Authors: Mostafa Jabari, Serdar Ekinci, Davut Izci, Mohit Bajaj, Vojtech Blazek, Lukas Prokop
Format: Article
Language:English
Published: Nature Portfolio 2025-01-01
Series:Scientific Reports
Subjects:
Online Access:https://doi.org/10.1038/s41598-025-86107-7
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author Mostafa Jabari
Serdar Ekinci
Davut Izci
Mohit Bajaj
Vojtech Blazek
Lukas Prokop
author_facet Mostafa Jabari
Serdar Ekinci
Davut Izci
Mohit Bajaj
Vojtech Blazek
Lukas Prokop
author_sort Mostafa Jabari
collection DOAJ
description Abstract Steam condensers are vital components of thermal power plants, responsible for converting turbine exhaust steam back into water for reuse in the power generation cycle. Effective pressure regulation is crucial to ensure operational efficiency and equipment safety. However, conventional control strategies, such as PI, PI-PDn and FOPID controllers, often struggle to manage the nonlinearities and disturbances inherent in steam condenser systems. This paper introduces a novel multistage controller, TDn(1 + PIDn), optimized using the diligent crow search algorithm (DCSA). The proposed controller is specifically designed to address system nonlinearities, external disturbances, and the complexities of dynamic responses in steam condensers. Key contributions include the development of a flexible multi-stage control framework and its optimization via DCSA to achieve enhanced stability, faster response times, and reduced steady-state errors. Simulation results demonstrate that the TDn(1 + PIDn) controller outperforms conventional control strategies, including those tuned with advanced metaheuristic algorithms, in terms of settling time, overshoot, and integral of time weighted absolute error (ITAE). This study marks a significant advancement in pressure regulation strategies, providing a robust and adaptive solution for nonlinear industrial systems.
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issn 2045-2322
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spelling doaj-art-f5c32cc9cafd42ad8541218e26707cd52025-01-19T12:20:51ZengNature PortfolioScientific Reports2045-23222025-01-0115112210.1038/s41598-025-86107-7Efficient pressure regulation in nonlinear shell-and-tube steam condensers via a Novel TDn(1 + PIDn) controller and DCSA algorithmMostafa Jabari0Serdar Ekinci1Davut Izci2Mohit Bajaj3Vojtech Blazek4Lukas Prokop5Faculty of Electrical Engineering, Sahand University of TechnologyDepartment of Computer Engineering, Batman UniversityDepartment of Computer Engineering, Batman UniversityDepartment of Electrical Engineering, Graphic Era (Deemed to be University)ENET Centre, VSB—Technical University of OstravaENET Centre, VSB—Technical University of OstravaAbstract Steam condensers are vital components of thermal power plants, responsible for converting turbine exhaust steam back into water for reuse in the power generation cycle. Effective pressure regulation is crucial to ensure operational efficiency and equipment safety. However, conventional control strategies, such as PI, PI-PDn and FOPID controllers, often struggle to manage the nonlinearities and disturbances inherent in steam condenser systems. This paper introduces a novel multistage controller, TDn(1 + PIDn), optimized using the diligent crow search algorithm (DCSA). The proposed controller is specifically designed to address system nonlinearities, external disturbances, and the complexities of dynamic responses in steam condensers. Key contributions include the development of a flexible multi-stage control framework and its optimization via DCSA to achieve enhanced stability, faster response times, and reduced steady-state errors. Simulation results demonstrate that the TDn(1 + PIDn) controller outperforms conventional control strategies, including those tuned with advanced metaheuristic algorithms, in terms of settling time, overshoot, and integral of time weighted absolute error (ITAE). This study marks a significant advancement in pressure regulation strategies, providing a robust and adaptive solution for nonlinear industrial systems.https://doi.org/10.1038/s41598-025-86107-7Nonlinear controlSteam condensersPressure regulationPID controllerCrow search algorithm (CSA)DCSA optimization
spellingShingle Mostafa Jabari
Serdar Ekinci
Davut Izci
Mohit Bajaj
Vojtech Blazek
Lukas Prokop
Efficient pressure regulation in nonlinear shell-and-tube steam condensers via a Novel TDn(1 + PIDn) controller and DCSA algorithm
Scientific Reports
Nonlinear control
Steam condensers
Pressure regulation
PID controller
Crow search algorithm (CSA)
DCSA optimization
title Efficient pressure regulation in nonlinear shell-and-tube steam condensers via a Novel TDn(1 + PIDn) controller and DCSA algorithm
title_full Efficient pressure regulation in nonlinear shell-and-tube steam condensers via a Novel TDn(1 + PIDn) controller and DCSA algorithm
title_fullStr Efficient pressure regulation in nonlinear shell-and-tube steam condensers via a Novel TDn(1 + PIDn) controller and DCSA algorithm
title_full_unstemmed Efficient pressure regulation in nonlinear shell-and-tube steam condensers via a Novel TDn(1 + PIDn) controller and DCSA algorithm
title_short Efficient pressure regulation in nonlinear shell-and-tube steam condensers via a Novel TDn(1 + PIDn) controller and DCSA algorithm
title_sort efficient pressure regulation in nonlinear shell and tube steam condensers via a novel tdn 1 pidn controller and dcsa algorithm
topic Nonlinear control
Steam condensers
Pressure regulation
PID controller
Crow search algorithm (CSA)
DCSA optimization
url https://doi.org/10.1038/s41598-025-86107-7
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