Studying and Optimizing the Effect of Process Parameters on Machining Vibration in Turning Process of AISI 1040 Steel
The turning, which consists of the removal of metal from the outer diameter of a rotating cylindrical workpiece, is one of the most common techniques for cutting, especially when finishing the product. The values of the cutting parameters, such as feed rate, cutting speed, and depth of cut, in a tur...
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| Format: | Article |
| Language: | English |
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Wiley
2020-01-01
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| Series: | Advances in Materials Science and Engineering |
| Online Access: | http://dx.doi.org/10.1155/2020/5480614 |
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| author | Adel Al-Shayea Fawaz M. Abdullah Mohammed A. Noman Husam Kaid Emad Abouel Nasr |
| author_facet | Adel Al-Shayea Fawaz M. Abdullah Mohammed A. Noman Husam Kaid Emad Abouel Nasr |
| author_sort | Adel Al-Shayea |
| collection | DOAJ |
| description | The turning, which consists of the removal of metal from the outer diameter of a rotating cylindrical workpiece, is one of the most common techniques for cutting, especially when finishing the product. The values of the cutting parameters, such as feed rate, cutting speed, and depth of cut, in a turning operation must be selected carefully to improve the profit of operations by enhancing productivity and reducing the total manufacturing cost for each component. A high vibration leads to poor surface finish and reduced productivity and shortens the tool life; therefore, this parameter should be controlled. In this study, an experiment is conducted to investigate the effects of these cutting parameters in the turning process of a workpiece, composed of AISI 1040 steel, using the response surface method. Statistical tools were used to design the experiments. These parameters are optimized by using analysis of variance, regression, and optimization techniques to achieve the condition of minimum vibration and chip frequency, therefore improving the surface roughness after the turning process. |
| format | Article |
| id | doaj-art-f58ef77d5dc44326bc2c03311b3c11ee |
| institution | Kabale University |
| issn | 1687-8434 1687-8442 |
| language | English |
| publishDate | 2020-01-01 |
| publisher | Wiley |
| record_format | Article |
| series | Advances in Materials Science and Engineering |
| spelling | doaj-art-f58ef77d5dc44326bc2c03311b3c11ee2025-02-03T05:52:32ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422020-01-01202010.1155/2020/54806145480614Studying and Optimizing the Effect of Process Parameters on Machining Vibration in Turning Process of AISI 1040 SteelAdel Al-Shayea0Fawaz M. Abdullah1Mohammed A. Noman2Husam Kaid3Emad Abouel Nasr4Industrial Engineering Department, College of Engineering, King Saud University, P.O. Box 800, Riyadh 11421, Saudi ArabiaIndustrial Engineering Department, College of Engineering, King Saud University, P.O. Box 800, Riyadh 11421, Saudi ArabiaIndustrial Engineering Department, College of Engineering, King Saud University, P.O. Box 800, Riyadh 11421, Saudi ArabiaIndustrial Engineering Department, College of Engineering, King Saud University, P.O. Box 800, Riyadh 11421, Saudi ArabiaIndustrial Engineering Department, College of Engineering, King Saud University, P.O. Box 800, Riyadh 11421, Saudi ArabiaThe turning, which consists of the removal of metal from the outer diameter of a rotating cylindrical workpiece, is one of the most common techniques for cutting, especially when finishing the product. The values of the cutting parameters, such as feed rate, cutting speed, and depth of cut, in a turning operation must be selected carefully to improve the profit of operations by enhancing productivity and reducing the total manufacturing cost for each component. A high vibration leads to poor surface finish and reduced productivity and shortens the tool life; therefore, this parameter should be controlled. In this study, an experiment is conducted to investigate the effects of these cutting parameters in the turning process of a workpiece, composed of AISI 1040 steel, using the response surface method. Statistical tools were used to design the experiments. These parameters are optimized by using analysis of variance, regression, and optimization techniques to achieve the condition of minimum vibration and chip frequency, therefore improving the surface roughness after the turning process.http://dx.doi.org/10.1155/2020/5480614 |
| spellingShingle | Adel Al-Shayea Fawaz M. Abdullah Mohammed A. Noman Husam Kaid Emad Abouel Nasr Studying and Optimizing the Effect of Process Parameters on Machining Vibration in Turning Process of AISI 1040 Steel Advances in Materials Science and Engineering |
| title | Studying and Optimizing the Effect of Process Parameters on Machining Vibration in Turning Process of AISI 1040 Steel |
| title_full | Studying and Optimizing the Effect of Process Parameters on Machining Vibration in Turning Process of AISI 1040 Steel |
| title_fullStr | Studying and Optimizing the Effect of Process Parameters on Machining Vibration in Turning Process of AISI 1040 Steel |
| title_full_unstemmed | Studying and Optimizing the Effect of Process Parameters on Machining Vibration in Turning Process of AISI 1040 Steel |
| title_short | Studying and Optimizing the Effect of Process Parameters on Machining Vibration in Turning Process of AISI 1040 Steel |
| title_sort | studying and optimizing the effect of process parameters on machining vibration in turning process of aisi 1040 steel |
| url | http://dx.doi.org/10.1155/2020/5480614 |
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