Improving the Consistency of Injection Molding Products by Intelligent Temperature Compensation Control

Temperature stability is critical to the consistency of product quality in the injection molding process, and it is very necessary to improve the temperature control accuracy under dynamic conditions. However, due to the large time delay, strong coupling, and the dynamic characteristics existing in...

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Main Authors: Yufei Ruan, Huang Gao, Dequn Li
Format: Article
Language:English
Published: Wiley 2019-01-01
Series:Advances in Polymer Technology
Online Access:http://dx.doi.org/10.1155/2019/1591204
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author Yufei Ruan
Huang Gao
Dequn Li
author_facet Yufei Ruan
Huang Gao
Dequn Li
author_sort Yufei Ruan
collection DOAJ
description Temperature stability is critical to the consistency of product quality in the injection molding process, and it is very necessary to improve the temperature control accuracy under dynamic conditions. However, due to the large time delay, strong coupling, and the dynamic characteristics existing in the system, it is not an easy task to achieve precise temperature control in the injection molding process. In this paper, a new intelligent temperature compensation control strategy for the injection molding process under dynamic conditions is proposed in order to solve two key problems in the compensation control strategy: the compensation time and compensation quantity. A data-based feedforward iterative learning control (ILC) algorithm is designed to learn the optimal compensation time. Once the optimal compensation time is learned, a deep Q-learning algorithm which combined Q-learning with an artificial neural network (ANN) is proposed to learn the optimal compensation quantity. An experimental platform is designed to validate the superiority of the proposed method. Experimental results show that the proposed method can effectively improve temperature control accuracy under dynamic conditions. Meanwhile, the product consistency has also been improved.
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institution Kabale University
issn 0730-6679
1098-2329
language English
publishDate 2019-01-01
publisher Wiley
record_format Article
series Advances in Polymer Technology
spelling doaj-art-f56bf438128947b9b4997f33c9a453102025-02-03T06:06:10ZengWileyAdvances in Polymer Technology0730-66791098-23292019-01-01201910.1155/2019/15912041591204Improving the Consistency of Injection Molding Products by Intelligent Temperature Compensation ControlYufei Ruan0Huang Gao1Dequn Li2State Key Laboratory of Material Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan, 430074, ChinaState Key Laboratory of Material Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan, 430074, ChinaState Key Laboratory of Material Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan, 430074, ChinaTemperature stability is critical to the consistency of product quality in the injection molding process, and it is very necessary to improve the temperature control accuracy under dynamic conditions. However, due to the large time delay, strong coupling, and the dynamic characteristics existing in the system, it is not an easy task to achieve precise temperature control in the injection molding process. In this paper, a new intelligent temperature compensation control strategy for the injection molding process under dynamic conditions is proposed in order to solve two key problems in the compensation control strategy: the compensation time and compensation quantity. A data-based feedforward iterative learning control (ILC) algorithm is designed to learn the optimal compensation time. Once the optimal compensation time is learned, a deep Q-learning algorithm which combined Q-learning with an artificial neural network (ANN) is proposed to learn the optimal compensation quantity. An experimental platform is designed to validate the superiority of the proposed method. Experimental results show that the proposed method can effectively improve temperature control accuracy under dynamic conditions. Meanwhile, the product consistency has also been improved.http://dx.doi.org/10.1155/2019/1591204
spellingShingle Yufei Ruan
Huang Gao
Dequn Li
Improving the Consistency of Injection Molding Products by Intelligent Temperature Compensation Control
Advances in Polymer Technology
title Improving the Consistency of Injection Molding Products by Intelligent Temperature Compensation Control
title_full Improving the Consistency of Injection Molding Products by Intelligent Temperature Compensation Control
title_fullStr Improving the Consistency of Injection Molding Products by Intelligent Temperature Compensation Control
title_full_unstemmed Improving the Consistency of Injection Molding Products by Intelligent Temperature Compensation Control
title_short Improving the Consistency of Injection Molding Products by Intelligent Temperature Compensation Control
title_sort improving the consistency of injection molding products by intelligent temperature compensation control
url http://dx.doi.org/10.1155/2019/1591204
work_keys_str_mv AT yufeiruan improvingtheconsistencyofinjectionmoldingproductsbyintelligenttemperaturecompensationcontrol
AT huanggao improvingtheconsistencyofinjectionmoldingproductsbyintelligenttemperaturecompensationcontrol
AT dequnli improvingtheconsistencyofinjectionmoldingproductsbyintelligenttemperaturecompensationcontrol