An Improved Parallel Inverse Design Method of EMU Wheel Profile from Wheel Flange Wear Viewpoint

An improved parallel inverse design method is proposed for wheel profile optimization. The dominant merit of this method is the ability to automatically search the target performance curve and obtain the optimized profile without artificial experience. With the help of vehicle system dynamic theory,...

Full description

Saved in:
Bibliographic Details
Main Authors: Wenjuan Ren, Li Li, Dabin Cui, Guangxiong Chen
Format: Article
Language:English
Published: Wiley 2021-01-01
Series:Shock and Vibration
Online Access:http://dx.doi.org/10.1155/2021/8895536
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832554053305892864
author Wenjuan Ren
Li Li
Dabin Cui
Guangxiong Chen
author_facet Wenjuan Ren
Li Li
Dabin Cui
Guangxiong Chen
author_sort Wenjuan Ren
collection DOAJ
description An improved parallel inverse design method is proposed for wheel profile optimization. The dominant merit of this method is the ability to automatically search the target performance curve and obtain the optimized profile without artificial experience. With the help of vehicle system dynamic theory, an EMU model has been established in Simpack, and the dynamic performance is calculated with two profiles, i.e., optimization profile and original profile. The contact and mechanical characters are analyzed by Hertz’s theory, Kalker global algorithm, and CONTACT program. It is found that the rolling radius difference (RRD) with the optimization profile is higher than the original one, especially when the lateral displacement is greater than 3 mm. The creep force density with the optimization profile is significant with a wheelset displacement of 6∼9 mm. Compared with the original one, the distribution of contact points with the optimization profile is more uniform, and the contact position is more biased towards the root of the wheel flange. It means the optimization profile can provide higher RRD value and creep force with large lateral displacement, which is beneficial for reducing wheel flange wear. The dynamic simulation indicates that the optimization profile can help reduce the wheel flange force and wheel flange wear in a sharp curve. Meanwhile, the dynamic behaviors and wheel tread wear on a tangent track or a large curved track are also favorable with the optimization profile.
format Article
id doaj-art-f2a834d95ef14b02855f3329eb3affb1
institution Kabale University
issn 1070-9622
1875-9203
language English
publishDate 2021-01-01
publisher Wiley
record_format Article
series Shock and Vibration
spelling doaj-art-f2a834d95ef14b02855f3329eb3affb12025-02-03T05:52:36ZengWileyShock and Vibration1070-96221875-92032021-01-01202110.1155/2021/88955368895536An Improved Parallel Inverse Design Method of EMU Wheel Profile from Wheel Flange Wear ViewpointWenjuan Ren0Li Li1Dabin Cui2Guangxiong Chen3Southwest Jiaotong University, Chengdu 610031, Sichuan, ChinaSouthwest Jiaotong University, Chengdu 610031, Sichuan, ChinaSouthwest Jiaotong University, Chengdu 610031, Sichuan, ChinaSouthwest Jiaotong University, Chengdu 610031, Sichuan, ChinaAn improved parallel inverse design method is proposed for wheel profile optimization. The dominant merit of this method is the ability to automatically search the target performance curve and obtain the optimized profile without artificial experience. With the help of vehicle system dynamic theory, an EMU model has been established in Simpack, and the dynamic performance is calculated with two profiles, i.e., optimization profile and original profile. The contact and mechanical characters are analyzed by Hertz’s theory, Kalker global algorithm, and CONTACT program. It is found that the rolling radius difference (RRD) with the optimization profile is higher than the original one, especially when the lateral displacement is greater than 3 mm. The creep force density with the optimization profile is significant with a wheelset displacement of 6∼9 mm. Compared with the original one, the distribution of contact points with the optimization profile is more uniform, and the contact position is more biased towards the root of the wheel flange. It means the optimization profile can provide higher RRD value and creep force with large lateral displacement, which is beneficial for reducing wheel flange wear. The dynamic simulation indicates that the optimization profile can help reduce the wheel flange force and wheel flange wear in a sharp curve. Meanwhile, the dynamic behaviors and wheel tread wear on a tangent track or a large curved track are also favorable with the optimization profile.http://dx.doi.org/10.1155/2021/8895536
spellingShingle Wenjuan Ren
Li Li
Dabin Cui
Guangxiong Chen
An Improved Parallel Inverse Design Method of EMU Wheel Profile from Wheel Flange Wear Viewpoint
Shock and Vibration
title An Improved Parallel Inverse Design Method of EMU Wheel Profile from Wheel Flange Wear Viewpoint
title_full An Improved Parallel Inverse Design Method of EMU Wheel Profile from Wheel Flange Wear Viewpoint
title_fullStr An Improved Parallel Inverse Design Method of EMU Wheel Profile from Wheel Flange Wear Viewpoint
title_full_unstemmed An Improved Parallel Inverse Design Method of EMU Wheel Profile from Wheel Flange Wear Viewpoint
title_short An Improved Parallel Inverse Design Method of EMU Wheel Profile from Wheel Flange Wear Viewpoint
title_sort improved parallel inverse design method of emu wheel profile from wheel flange wear viewpoint
url http://dx.doi.org/10.1155/2021/8895536
work_keys_str_mv AT wenjuanren animprovedparallelinversedesignmethodofemuwheelprofilefromwheelflangewearviewpoint
AT lili animprovedparallelinversedesignmethodofemuwheelprofilefromwheelflangewearviewpoint
AT dabincui animprovedparallelinversedesignmethodofemuwheelprofilefromwheelflangewearviewpoint
AT guangxiongchen animprovedparallelinversedesignmethodofemuwheelprofilefromwheelflangewearviewpoint
AT wenjuanren improvedparallelinversedesignmethodofemuwheelprofilefromwheelflangewearviewpoint
AT lili improvedparallelinversedesignmethodofemuwheelprofilefromwheelflangewearviewpoint
AT dabincui improvedparallelinversedesignmethodofemuwheelprofilefromwheelflangewearviewpoint
AT guangxiongchen improvedparallelinversedesignmethodofemuwheelprofilefromwheelflangewearviewpoint