Experimental and Numerical Investigation of Welding Residual Stress of U-Rib Joints in Orthotropic Steel Bridge Decks

The residual stresses at U-rib joints have a significant adverse impact on the structure. Therefore, it is necessary to conduct research and analysis on their residual stresses. Based on experimental testing and thermal elastic-plastic finite element analysis (FEA), this study investigates the resid...

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Main Authors: Zhiqiang Huang, Wenxue Su, Jun Shi, Tao Li, Hongyou Cao
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Buildings
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Online Access:https://www.mdpi.com/2075-5309/15/2/262
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author Zhiqiang Huang
Wenxue Su
Jun Shi
Tao Li
Hongyou Cao
author_facet Zhiqiang Huang
Wenxue Su
Jun Shi
Tao Li
Hongyou Cao
author_sort Zhiqiang Huang
collection DOAJ
description The residual stresses at U-rib joints have a significant adverse impact on the structure. Therefore, it is necessary to conduct research and analysis on their residual stresses. Based on experimental testing and thermal elastic-plastic finite element analysis (FEA), this study investigates the residual stress (RS) of a U-rib joint using gas metal arc welding in an orthotropic steel bridge deck (OSBD). X-ray diffraction (XRD) was adopted to measure the RS of the U-rib welds, and the measurement results were utilized to verify the FEA. The effects of the weld root gap, weld penetration, and weld groove angle on the RS of U-rib welds were investigated by using FEA. The weld root gap had minor effect on the RS of the U-rib welds. With an increase in weld penetration, the peak values of the transverse tensile RS at both the deck plate and the U-rib weld toes increased. Additionally, an enlargement of the groove angle also resulted in a notable increase in the transverse tensile RS peak at the deck plate weld toe.
format Article
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institution Kabale University
issn 2075-5309
language English
publishDate 2025-01-01
publisher MDPI AG
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series Buildings
spelling doaj-art-f233f43bff2643e488312faf74beeec22025-01-24T13:26:24ZengMDPI AGBuildings2075-53092025-01-0115226210.3390/buildings15020262Experimental and Numerical Investigation of Welding Residual Stress of U-Rib Joints in Orthotropic Steel Bridge DecksZhiqiang Huang0Wenxue Su1Jun Shi2Tao Li3Hongyou Cao4First Engineering Co., Ltd., China Construction Third Bureau, Wuhan 430040, ChinaSchool of Civil Engineering and Architecture, Wuhan University of Technology, Wuhan 430070, ChinaFirst Engineering Co., Ltd., China Construction Third Bureau, Wuhan 430040, ChinaSchool of Civil Engineering and Architecture, Wuhan University of Technology, Wuhan 430070, ChinaSchool of Civil Engineering and Architecture, Wuhan University of Technology, Wuhan 430070, ChinaThe residual stresses at U-rib joints have a significant adverse impact on the structure. Therefore, it is necessary to conduct research and analysis on their residual stresses. Based on experimental testing and thermal elastic-plastic finite element analysis (FEA), this study investigates the residual stress (RS) of a U-rib joint using gas metal arc welding in an orthotropic steel bridge deck (OSBD). X-ray diffraction (XRD) was adopted to measure the RS of the U-rib welds, and the measurement results were utilized to verify the FEA. The effects of the weld root gap, weld penetration, and weld groove angle on the RS of U-rib welds were investigated by using FEA. The weld root gap had minor effect on the RS of the U-rib welds. With an increase in weld penetration, the peak values of the transverse tensile RS at both the deck plate and the U-rib weld toes increased. Additionally, an enlargement of the groove angle also resulted in a notable increase in the transverse tensile RS peak at the deck plate weld toe.https://www.mdpi.com/2075-5309/15/2/262orthotropic steel bridge deckresidual stressX-ray diffractionroot gapweld penetrationgroove angle
spellingShingle Zhiqiang Huang
Wenxue Su
Jun Shi
Tao Li
Hongyou Cao
Experimental and Numerical Investigation of Welding Residual Stress of U-Rib Joints in Orthotropic Steel Bridge Decks
Buildings
orthotropic steel bridge deck
residual stress
X-ray diffraction
root gap
weld penetration
groove angle
title Experimental and Numerical Investigation of Welding Residual Stress of U-Rib Joints in Orthotropic Steel Bridge Decks
title_full Experimental and Numerical Investigation of Welding Residual Stress of U-Rib Joints in Orthotropic Steel Bridge Decks
title_fullStr Experimental and Numerical Investigation of Welding Residual Stress of U-Rib Joints in Orthotropic Steel Bridge Decks
title_full_unstemmed Experimental and Numerical Investigation of Welding Residual Stress of U-Rib Joints in Orthotropic Steel Bridge Decks
title_short Experimental and Numerical Investigation of Welding Residual Stress of U-Rib Joints in Orthotropic Steel Bridge Decks
title_sort experimental and numerical investigation of welding residual stress of u rib joints in orthotropic steel bridge decks
topic orthotropic steel bridge deck
residual stress
X-ray diffraction
root gap
weld penetration
groove angle
url https://www.mdpi.com/2075-5309/15/2/262
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AT wenxuesu experimentalandnumericalinvestigationofweldingresidualstressofuribjointsinorthotropicsteelbridgedecks
AT junshi experimentalandnumericalinvestigationofweldingresidualstressofuribjointsinorthotropicsteelbridgedecks
AT taoli experimentalandnumericalinvestigationofweldingresidualstressofuribjointsinorthotropicsteelbridgedecks
AT hongyoucao experimentalandnumericalinvestigationofweldingresidualstressofuribjointsinorthotropicsteelbridgedecks