Optimization of Forging Process Parameters and Prediction Model of Residual Stress of Ti-6Al-4V Alloy

Nonisothermal forging is an efficient plastic forming method for titanium alloys, but at the same time, it can produce large and uneven residual stress, which seriously affects the service life of components. In order to quantitatively analyze the influence of forging process parameters on the resid...

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Main Authors: Xiurong Fang, Liu Liu, Jia Lu, Yang Gao
Format: Article
Language:English
Published: Wiley 2021-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2021/3105470
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author Xiurong Fang
Liu Liu
Jia Lu
Yang Gao
author_facet Xiurong Fang
Liu Liu
Jia Lu
Yang Gao
author_sort Xiurong Fang
collection DOAJ
description Nonisothermal forging is an efficient plastic forming method for titanium alloys, but at the same time, it can produce large and uneven residual stress, which seriously affects the service life of components. In order to quantitatively analyze the influence of forging process parameters on the residual stress of Ti-6Al-4V alloy forgings, a numerical model was first established and optimized in combination with experiments. Then, the effects of deformation temperature, deformation degree, and deformation speed on the residual stress of forgings were analyzed by orthogonal test, and the optimal combination of forging process parameters was obtained. Finally, the multiple regression analysis was employed to propose multivariate regression models for the prediction of the average equivalent residual stress. Results show that the prediction model can be used for predicting the residual stress of Ti-6Al-4V alloy forgings with a higher reliability.
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institution Kabale University
issn 1687-8434
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publishDate 2021-01-01
publisher Wiley
record_format Article
series Advances in Materials Science and Engineering
spelling doaj-art-efe65bc818d64c5482d12affd9b0f76d2025-02-03T01:24:50ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422021-01-01202110.1155/2021/31054703105470Optimization of Forging Process Parameters and Prediction Model of Residual Stress of Ti-6Al-4V AlloyXiurong Fang0Liu Liu1Jia Lu2Yang Gao3School of Mechanical Engineering, Xi’an University of Science and Technology, Xi'an 710054, ChinaSchool of Mechanical Engineering, Xi’an University of Science and Technology, Xi'an 710054, ChinaWuhan Huazhong Numerical Control Co.,Ltd., Wuhan 430223, ChinaCRRC Qishuyan Institute Co.,Ltd., Changzhou 213011, ChinaNonisothermal forging is an efficient plastic forming method for titanium alloys, but at the same time, it can produce large and uneven residual stress, which seriously affects the service life of components. In order to quantitatively analyze the influence of forging process parameters on the residual stress of Ti-6Al-4V alloy forgings, a numerical model was first established and optimized in combination with experiments. Then, the effects of deformation temperature, deformation degree, and deformation speed on the residual stress of forgings were analyzed by orthogonal test, and the optimal combination of forging process parameters was obtained. Finally, the multiple regression analysis was employed to propose multivariate regression models for the prediction of the average equivalent residual stress. Results show that the prediction model can be used for predicting the residual stress of Ti-6Al-4V alloy forgings with a higher reliability.http://dx.doi.org/10.1155/2021/3105470
spellingShingle Xiurong Fang
Liu Liu
Jia Lu
Yang Gao
Optimization of Forging Process Parameters and Prediction Model of Residual Stress of Ti-6Al-4V Alloy
Advances in Materials Science and Engineering
title Optimization of Forging Process Parameters and Prediction Model of Residual Stress of Ti-6Al-4V Alloy
title_full Optimization of Forging Process Parameters and Prediction Model of Residual Stress of Ti-6Al-4V Alloy
title_fullStr Optimization of Forging Process Parameters and Prediction Model of Residual Stress of Ti-6Al-4V Alloy
title_full_unstemmed Optimization of Forging Process Parameters and Prediction Model of Residual Stress of Ti-6Al-4V Alloy
title_short Optimization of Forging Process Parameters and Prediction Model of Residual Stress of Ti-6Al-4V Alloy
title_sort optimization of forging process parameters and prediction model of residual stress of ti 6al 4v alloy
url http://dx.doi.org/10.1155/2021/3105470
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AT liuliu optimizationofforgingprocessparametersandpredictionmodelofresidualstressofti6al4valloy
AT jialu optimizationofforgingprocessparametersandpredictionmodelofresidualstressofti6al4valloy
AT yanggao optimizationofforgingprocessparametersandpredictionmodelofresidualstressofti6al4valloy