Systematic Performance Evaluation of Shield TBM Cutters for Excavating Multiple Soft Rock

Cutter performance evaluation is important for shield TBM during the design and refurbishment stage. To face the challenges of choosing the proper cutters for tunneling in complex condition, according to the concept of parameter profile analysis, a systematic evaluation method was proposed. In this...

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Main Authors: Chuyuan Cao, Kui Zhang
Format: Article
Language:English
Published: Wiley 2021-01-01
Series:Advances in Civil Engineering
Online Access:http://dx.doi.org/10.1155/2021/4026283
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author Chuyuan Cao
Kui Zhang
author_facet Chuyuan Cao
Kui Zhang
author_sort Chuyuan Cao
collection DOAJ
description Cutter performance evaluation is important for shield TBM during the design and refurbishment stage. To face the challenges of choosing the proper cutters for tunneling in complex condition, according to the concept of parameter profile analysis, a systematic evaluation method was proposed. In this novel method, by comparing with their expected best value and the corresponding unacceptable limit, all of the selected performance parameters can be synthesized to assess the proximity of the overall merit of each cutter with respect to all the performances considered under all possible geological conditions. Performance indexes including cutting efficiency, structural strength, wear life, and dynamic response were individually analyzed based on linear cutting tests, finite element analyses, and theoretical calculations. Finally, a case study was carried out to demonstrate how the method is applied to find the optimal cutter among a small-scale disc cutter and two scrapers used for cutting multiple soft rock. In this case, three types of concrete specimens with distinct mechanical properties were carefully prepared to substitute for soft rock. The evaluation results show that the method has an intrinsic applicability in helping to make a reasonable trade-off between cost and cutting performance during the cutter selection process.
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institution Kabale University
issn 1687-8086
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publishDate 2021-01-01
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series Advances in Civil Engineering
spelling doaj-art-eec10d02f17345548523078ce5f659652025-02-03T01:24:47ZengWileyAdvances in Civil Engineering1687-80861687-80942021-01-01202110.1155/2021/40262834026283Systematic Performance Evaluation of Shield TBM Cutters for Excavating Multiple Soft RockChuyuan Cao0Kui Zhang1Engineering Research Center of Complex Tracks Processing Technology and Equipment of Ministry of Education Xiangtan, Xiangtan University, Xiangtan 411105, ChinaEngineering Research Center of Complex Tracks Processing Technology and Equipment of Ministry of Education Xiangtan, Xiangtan University, Xiangtan 411105, ChinaCutter performance evaluation is important for shield TBM during the design and refurbishment stage. To face the challenges of choosing the proper cutters for tunneling in complex condition, according to the concept of parameter profile analysis, a systematic evaluation method was proposed. In this novel method, by comparing with their expected best value and the corresponding unacceptable limit, all of the selected performance parameters can be synthesized to assess the proximity of the overall merit of each cutter with respect to all the performances considered under all possible geological conditions. Performance indexes including cutting efficiency, structural strength, wear life, and dynamic response were individually analyzed based on linear cutting tests, finite element analyses, and theoretical calculations. Finally, a case study was carried out to demonstrate how the method is applied to find the optimal cutter among a small-scale disc cutter and two scrapers used for cutting multiple soft rock. In this case, three types of concrete specimens with distinct mechanical properties were carefully prepared to substitute for soft rock. The evaluation results show that the method has an intrinsic applicability in helping to make a reasonable trade-off between cost and cutting performance during the cutter selection process.http://dx.doi.org/10.1155/2021/4026283
spellingShingle Chuyuan Cao
Kui Zhang
Systematic Performance Evaluation of Shield TBM Cutters for Excavating Multiple Soft Rock
Advances in Civil Engineering
title Systematic Performance Evaluation of Shield TBM Cutters for Excavating Multiple Soft Rock
title_full Systematic Performance Evaluation of Shield TBM Cutters for Excavating Multiple Soft Rock
title_fullStr Systematic Performance Evaluation of Shield TBM Cutters for Excavating Multiple Soft Rock
title_full_unstemmed Systematic Performance Evaluation of Shield TBM Cutters for Excavating Multiple Soft Rock
title_short Systematic Performance Evaluation of Shield TBM Cutters for Excavating Multiple Soft Rock
title_sort systematic performance evaluation of shield tbm cutters for excavating multiple soft rock
url http://dx.doi.org/10.1155/2021/4026283
work_keys_str_mv AT chuyuancao systematicperformanceevaluationofshieldtbmcuttersforexcavatingmultiplesoftrock
AT kuizhang systematicperformanceevaluationofshieldtbmcuttersforexcavatingmultiplesoftrock