Sustainable Fabrication and Transfer of High‐Precision Nanoparticle Arrays Using Recyclable Chemical Pattern Templates

Abstract Nanoparticle (NP) arrays, particularly those with plasmonic properties, have diverse applications in electronics, photonics, catalysis, and biosensing, but their precise and scalable fabrication remains challenging. In this work, a facile chemical‐based strategy is presented for the fabrica...

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Main Authors: Huaining Zha, Wenjie Zhang, Peng Chen, Jing Tao, Li Qiu, Fan Yang, Shunsheng Ye, Yutao Sang, Zhihong Nie
Format: Article
Language:English
Published: Wiley 2025-02-01
Series:Advanced Science
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Online Access:https://doi.org/10.1002/advs.202407393
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author Huaining Zha
Wenjie Zhang
Peng Chen
Jing Tao
Li Qiu
Fan Yang
Shunsheng Ye
Yutao Sang
Zhihong Nie
author_facet Huaining Zha
Wenjie Zhang
Peng Chen
Jing Tao
Li Qiu
Fan Yang
Shunsheng Ye
Yutao Sang
Zhihong Nie
author_sort Huaining Zha
collection DOAJ
description Abstract Nanoparticle (NP) arrays, particularly those with plasmonic properties, have diverse applications in electronics, photonics, catalysis, and biosensing, but their precise and scalable fabrication remains challenging. In this work, a facile chemical‐based strategy is presented for the fabrication of precise NP patterns using a combination of soft thermal nanoimprinting and template‐directed assembly. The approach enables the creation of well‐defined NP arrays with single‐particle resolution and yields over 99%, covering a diverse range of NP sizes from 30 to 150 nm. These patterns can be transferred onto various substrates including semiconductors, insulators, 2D materials, and flexible polymers, maintaining high uniformity and repeatability for over 60 cycles with minimal degradation. Moreover, the method enables the fabrication of extensive NP arrays up to 1 cm2 with a positional accuracy of ±11 nm for 30 nm NPs. As a result, the obtained silver NP arrays exhibit ultranarrow surface lattice resonances with a linewidth of 4 nm and a quality factor (Q) of 216. The method offers new avenues for the creation of plasmonic NP arrays for flexible and wearable devices.
format Article
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institution Kabale University
issn 2198-3844
language English
publishDate 2025-02-01
publisher Wiley
record_format Article
series Advanced Science
spelling doaj-art-ecc80485930d44a18bbff75f7b8a60612025-02-04T13:14:54ZengWileyAdvanced Science2198-38442025-02-01125n/an/a10.1002/advs.202407393Sustainable Fabrication and Transfer of High‐Precision Nanoparticle Arrays Using Recyclable Chemical Pattern TemplatesHuaining Zha0Wenjie Zhang1Peng Chen2Jing Tao3Li Qiu4Fan Yang5Shunsheng Ye6Yutao Sang7Zhihong Nie8State Key Laboratory of Molecular Engineering of Polymers Shanghai Key Laboratory of Metasurfaces for Light Manipulation Department of Macromolecular Science Fudan University Shanghai 200438 P. R. ChinaState Key Laboratory of Surface Physics, Key Laboratory of Micro‐ and Nano‐Photonic Structures (Ministry of Education) Department of Physics Fudan University Shanghai 200433 P. R. ChinaState Key Laboratory of Molecular Engineering of Polymers Shanghai Key Laboratory of Metasurfaces for Light Manipulation Department of Macromolecular Science Fudan University Shanghai 200438 P. R. ChinaState Key Laboratory of Molecular Engineering of Polymers Shanghai Key Laboratory of Metasurfaces for Light Manipulation Department of Macromolecular Science Fudan University Shanghai 200438 P. R. ChinaState Key Laboratory of Molecular Engineering of Polymers Shanghai Key Laboratory of Metasurfaces for Light Manipulation Department of Macromolecular Science Fudan University Shanghai 200438 P. R. ChinaState Key Laboratory of Molecular Engineering of Polymers Shanghai Key Laboratory of Metasurfaces for Light Manipulation Department of Macromolecular Science Fudan University Shanghai 200438 P. R. ChinaDepartment of Chemistry College of Sciences Northeastern University Shenyang 110819 P. R. ChinaState Key Laboratory of Molecular Engineering of Polymers Shanghai Key Laboratory of Metasurfaces for Light Manipulation Department of Macromolecular Science Fudan University Shanghai 200438 P. R. ChinaState Key Laboratory of Molecular Engineering of Polymers Shanghai Key Laboratory of Metasurfaces for Light Manipulation Department of Macromolecular Science Fudan University Shanghai 200438 P. R. ChinaAbstract Nanoparticle (NP) arrays, particularly those with plasmonic properties, have diverse applications in electronics, photonics, catalysis, and biosensing, but their precise and scalable fabrication remains challenging. In this work, a facile chemical‐based strategy is presented for the fabrication of precise NP patterns using a combination of soft thermal nanoimprinting and template‐directed assembly. The approach enables the creation of well‐defined NP arrays with single‐particle resolution and yields over 99%, covering a diverse range of NP sizes from 30 to 150 nm. These patterns can be transferred onto various substrates including semiconductors, insulators, 2D materials, and flexible polymers, maintaining high uniformity and repeatability for over 60 cycles with minimal degradation. Moreover, the method enables the fabrication of extensive NP arrays up to 1 cm2 with a positional accuracy of ±11 nm for 30 nm NPs. As a result, the obtained silver NP arrays exhibit ultranarrow surface lattice resonances with a linewidth of 4 nm and a quality factor (Q) of 216. The method offers new avenues for the creation of plasmonic NP arrays for flexible and wearable devices.https://doi.org/10.1002/advs.202407393nanoparticle arraysplasmonic nanoparticlessoft nanoimprintingsurface lattice resonancestemplate‐directed assembly
spellingShingle Huaining Zha
Wenjie Zhang
Peng Chen
Jing Tao
Li Qiu
Fan Yang
Shunsheng Ye
Yutao Sang
Zhihong Nie
Sustainable Fabrication and Transfer of High‐Precision Nanoparticle Arrays Using Recyclable Chemical Pattern Templates
Advanced Science
nanoparticle arrays
plasmonic nanoparticles
soft nanoimprinting
surface lattice resonances
template‐directed assembly
title Sustainable Fabrication and Transfer of High‐Precision Nanoparticle Arrays Using Recyclable Chemical Pattern Templates
title_full Sustainable Fabrication and Transfer of High‐Precision Nanoparticle Arrays Using Recyclable Chemical Pattern Templates
title_fullStr Sustainable Fabrication and Transfer of High‐Precision Nanoparticle Arrays Using Recyclable Chemical Pattern Templates
title_full_unstemmed Sustainable Fabrication and Transfer of High‐Precision Nanoparticle Arrays Using Recyclable Chemical Pattern Templates
title_short Sustainable Fabrication and Transfer of High‐Precision Nanoparticle Arrays Using Recyclable Chemical Pattern Templates
title_sort sustainable fabrication and transfer of high precision nanoparticle arrays using recyclable chemical pattern templates
topic nanoparticle arrays
plasmonic nanoparticles
soft nanoimprinting
surface lattice resonances
template‐directed assembly
url https://doi.org/10.1002/advs.202407393
work_keys_str_mv AT huainingzha sustainablefabricationandtransferofhighprecisionnanoparticlearraysusingrecyclablechemicalpatterntemplates
AT wenjiezhang sustainablefabricationandtransferofhighprecisionnanoparticlearraysusingrecyclablechemicalpatterntemplates
AT pengchen sustainablefabricationandtransferofhighprecisionnanoparticlearraysusingrecyclablechemicalpatterntemplates
AT jingtao sustainablefabricationandtransferofhighprecisionnanoparticlearraysusingrecyclablechemicalpatterntemplates
AT liqiu sustainablefabricationandtransferofhighprecisionnanoparticlearraysusingrecyclablechemicalpatterntemplates
AT fanyang sustainablefabricationandtransferofhighprecisionnanoparticlearraysusingrecyclablechemicalpatterntemplates
AT shunshengye sustainablefabricationandtransferofhighprecisionnanoparticlearraysusingrecyclablechemicalpatterntemplates
AT yutaosang sustainablefabricationandtransferofhighprecisionnanoparticlearraysusingrecyclablechemicalpatterntemplates
AT zhihongnie sustainablefabricationandtransferofhighprecisionnanoparticlearraysusingrecyclablechemicalpatterntemplates